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IAC Assessment: UM0068
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IAC Assessment: UM0068
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Seamless Tubing
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 109,000
Annual Production 960 Thousand Feet
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,248 3,361,665 kWh $0.03
Electricity Demand $112,293 6,274 kW-months/year $17.90
Electricity Fees $5,085 - $ -
Natural Gas $114,481 26,114 MMBtu $4.38
TOTAL ENERGY COSTS $345,107
RECOMMENDED SAVINGS* $55,697 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$994
Cost:
$1,630
$511 17,292 $483 12 - - - - - - $511
17,292
kWh
$483
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,473
Cost:
$18,075
$7,132 128,077 $3,341 234 - - - - - - $7,132
128,077
kWh
$3,341
234
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,202
Cost:
$5,124
- - - - $5,202 - - - - - -
-
kWh
-
-
kW-months/year
$5,202
-
$
-
-
MMBtu
-
-
Tgal
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$659
Cost:
$220
$372 12,603 $287 20 - - - - - - $372
12,603
kWh
$287
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$13,757
Cost:
$55,000
- - - - - - $13,757 3,284 - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,757
3,284
MMBtu
-
-
Tgal
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$24,612
Cost:
$3,100
- - - - - - - - $24,612 11,972,000 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$24,612
11,972,000
Tgal
TOTAL RECOMMENDED Savings:
$55,697
Cost:
$83,149
$8,015 157,972 $4,111 266 $5,202 - $13,757 3,284 $24,612 11,972,000 $8,015
157,972
kWh
$4,111
266
kW-months/year
$5,202
-
$
$13,757
3,284
MMBtu
$24,612
11,972,000
Tgal
TOTAL IMPLEMENTED Savings:
$41,281
Cost:
$27,929
$7,643 145,369 $3,824 246 $5,202 - - - $24,612 11,972,000 $7,643
145,369
kWh
$3,824
246
kW-months/year
$5,202
-
$
-
-
MMBtu
$24,612
11,972,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal