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IAC Assessment: UM0072
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IAC Assessment: UM0072
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Springs, Stampings and Metal Formed Parts
NAICS n/a
SIC 3493 - Steel Springs, Except Wire
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 38,000
Annual Production 180,000,000 Pieces
Production Hrs. Annual 4,420
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,957 990,035 kWh $0.10
Electricity Fees $(-33) - $ -
Natural Gas $10,821 2,699 MMBtu $4.01
TOTAL ENERGY COSTS $111,433
RECOMMENDED SAVINGS* $13,963 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,725
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Primary Product Electricity Usage Electricity Fees Primary Product
$ kWh $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$800
Cost:
$825
$800 7,913 - - - - $800
7,913
kWh
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,102
Cost:
$8,496
$4,102 41,032 - - - - $4,102
41,032
kWh
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,048
Cost:
$250
- - $4,048 - - - -
-
kWh
$4,048
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$690
Cost:
$1,200
$690 7,034 - - - - $690
7,034
kWh
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,823
Cost:
$450
$1,823 18,171 - - - - $1,823
18,171
kWh
-
-
$
-
-
$
06: 4.1230 REDUCE DEFECTS BY REDUCING PRODUCT TIPPING Savings:
$2,500
Cost:
$80
- - - - $2,500 - -
-
kWh
-
-
$
$2,500
-
$
TOTAL RECOMMENDED Savings:
$13,963
Cost:
$11,301
$7,415 74,150 $4,048 - $2,500 - $7,415
74,150
kWh
$4,048
-
$
$2,500
-
$
TOTAL IMPLEMENTED Savings:
$6,725
Cost:
$9,771
$6,725 67,116 - - - - $6,725
67,116
kWh
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Electricity Fees Primary Product Electricity Usage Electricity Fees Primary Product