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IAC Assessment: UM0074
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IAC Assessment: UM0074
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Manufacture Stamping Dies
NAICS n/a
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 215,000
Annual Production 150 Pieces
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,572 4,681,419 kWh $0.03
Electricity Demand $173,545 10,608 kW-months/year $16.36
Electricity Fees $(-6,294) - $ -
Natural Gas $78,023 17,804 MMBtu $4.38
TOTAL ENERGY COSTS $415,187
RECOMMENDED SAVINGS* $51,259 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,074
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,899
Cost:
$16,317
$4,137 108,734 $2,762 194 - - - - $4,137
108,734
kWh
$2,762
194
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,905
Cost:
$28,221
$11,412 166,471 $6,493 456 - - - - $11,412
166,471
kWh
$6,493
456
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$365
Cost:
$500
$358 3,810 $7 1 - - - - $358
3,810
kWh
$7
1
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,903
Cost:
$4,000
- - - - $3,903 891 - - -
-
kWh
-
-
kW-months/year
$3,903
891
MMBtu
-
-
lb
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,905
Cost:
$30,800
- - - - $9,905 2,395 - - -
-
kWh
-
-
kW-months/year
$9,905
2,395
MMBtu
-
-
lb
06: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$12,282
Cost:
$4,095
- - - - - - $12,282 21 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,282
21
lb
TOTAL RECOMMENDED Savings:
$51,259
Cost:
$83,933
$15,907 279,015 $9,262 651 $13,808 3,286 $12,282 21 $15,907
279,015
kWh
$9,262
651
kW-months/year
$13,808
3,286
MMBtu
$12,282
21
lb
TOTAL IMPLEMENTED Savings:
$35,074
Cost:
$75,838
$15,907 279,015 $9,262 651 $9,905 2,395 - - $15,907
279,015
kWh
$9,262
651
kW-months/year
$9,905
2,395
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)