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IAC Assessment: UM0080
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IAC Assessment: UM0080
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Automotive Acoustical
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 67,000
Annual Production 29,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,497 2,091,149 kWh $0.09
Electricity Fees $6,568 - $ -
Natural Gas $36,004 8,597 MMBtu $4.19
TOTAL ENERGY COSTS $290,129
RECOMMENDED SAVINGS* $76,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,512
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Solid Waste (non-haz) Administrative Changes Primary Raw Material
$ kWh $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,153
Cost:
$4,400
$5,153 51,876 - - - - - - $5,153
51,876
kWh
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,925
Cost:
$22,088
$7,925 70,340 - - - - - - $7,925
70,340
kWh
-
-
lb
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$11,401
Cost:
$250
- - - - $11,401 - - - -
-
kWh
-
-
lb
$11,401
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,603
Cost:
$1,000
$2,603 26,084 - - - - - - $2,603
26,084
kWh
-
-
lb
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$257
Cost:
$800
$257 2,638 - - - - - - $257
2,638
kWh
-
-
lb
-
-
$
-
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$48,048
Cost:
-
- - $48,048 327,101 - - - - -
-
kWh
$48,048
327,101
lb
-
-
$
-
-
$
07: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$910
Cost:
$300
- - - - - - $910 - -
-
kWh
-
-
lb
-
-
$
$910
-
$
TOTAL RECOMMENDED Savings:
$76,297
Cost:
$28,838
$15,938 150,938 $48,048 327,101 $11,401 - $910 - $15,938
150,938
kWh
$48,048
327,101
lb
$11,401
-
$
$910
-
$
TOTAL IMPLEMENTED Savings:
$65,512
Cost:
$4,950
$5,153 51,876 $48,048 327,101 $11,401 - $910 - $5,153
51,876
kWh
$48,048
327,101
lb
$11,401
-
$
$910
-
$
Savings
Cost
$ kWh $ lb $ $ $ $
Electricity Usage Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Solid Waste (non-haz) Administrative Changes Primary Raw Material