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IAC Assessment: UM0084
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IAC Assessment: UM0084
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Automotive Assembly Lines
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 51,000
Annual Production 50 Pieces
Production Hrs. Annual 4,186
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $118,104 1,181,125 kWh $0.10
Electricity Fees $5,608 - $ -
Natural Gas $28,227 7,483 MMBtu $3.77
TOTAL ENERGY COSTS $192,594
RECOMMENDED SAVINGS* $70,017 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,163
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$547
Cost:
$900
$547 5,569 - - - - - - - - $547
5,569
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,724
Cost:
$39,196
$8,724 87,632 - - - - - - - - $8,724
87,632
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$10,308
Cost:
$40,000
- - - - - - $10,308 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$10,308
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$735
Cost:
$600
$735 7,034 - - - - - - - - $735
7,034
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,333
Cost:
$1,400
- - $2,333 619 - - - - - - -
-
kWh
$2,333
619
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$583
Cost:
-
- - - - $583 37,000 - - - - -
-
kWh
-
-
MMBtu
$583
37,000
lb
-
-
$
-
-
$
07: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$279
Cost:
-
- - - - $279 - - - - - -
-
kWh
-
-
MMBtu
$279
-
lb
-
-
$
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$37,448
Cost:
$1,200
- - - - $37,448 629,748 - - - - -
-
kWh
-
-
MMBtu
$37,448
629,748
lb
-
-
$
-
-
$
09: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$9,060
Cost:
$6,710
- - - - - - - - $9,060 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$9,060
-
$
TOTAL RECOMMENDED Savings:
$70,017
Cost:
$90,006
$10,006 100,235 $2,333 619 $38,310 666,748 $10,308 - $9,060 - $10,006
100,235
kWh
$2,333
619
MMBtu
$38,310
666,748
lb
$10,308
-
$
$9,060
-
$
TOTAL IMPLEMENTED Savings:
$60,163
Cost:
$49,910
$735 7,034 $2,333 619 $37,727 629,748 $10,308 - $9,060 - $735
7,034
kWh
$2,333
619
MMBtu
$37,727
629,748
lb
$10,308
-
$
$9,060
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product