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IAC Assessment: UM0090
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IAC Assessment: UM0090
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Steel Stamped Items
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 67
Plant Area (Sq.Ft.) 65,000
Annual Production 307,000,000 Pieces
Production Hrs. Annual 2,250
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $37,998 1,283,705 kWh $0.03
Electricity Demand $84,811 4,956 kW-months/year $17.11
Electricity Fees $1,441 - $ -
Natural Gas $14,518 3,652 MMBtu $3.98
TOTAL ENERGY COSTS $143,226
RECOMMENDED SAVINGS* $29,153 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,096
Cost:
$1,755
$493 16,706 $603 42 - - - - - - - - $493
16,706
kWh
$603
42
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,710
Cost:
$4,546
$569 19,343 $1,141 80 - - - - - - - - $569
19,343
kWh
$1,141
80
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$113
Cost:
$200
$113 3,810 - - - - - - - - - - $113
3,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$1,141
Cost:
$2,000
- - - - $1,141 415 - - - - - - -
-
kWh
-
-
kW-months/year
$1,141
415
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,250
Cost:
-
- - - - - - $5,250 101,130 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,250
101,130
lb
-
-
$
-
-
$
06: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$19,843
Cost:
$14,648
- - - - - - - - $14,063 - $5,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$14,063
-
$
$5,780
-
$
TOTAL RECOMMENDED Savings:
$29,153
Cost:
$23,149
$1,175 39,859 $1,744 122 $1,141 415 $5,250 101,130 $14,063 - $5,780 - $1,175
39,859
kWh
$1,744
122
kW-months/year
$1,141
415
MMBtu
$5,250
101,130
lb
$14,063
-
$
$5,780
-
$
TOTAL IMPLEMENTED Savings:
$9,197
Cost:
$8,301
$1,062 36,049 $1,744 122 $1,141 415 $5,250 101,130 - - - - $1,062
36,049
kWh
$1,744
122
kW-months/year
$1,141
415
MMBtu
$5,250
101,130
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Primary Product