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IAC Assessment: UM0095
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IAC Assessment: UM0095
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IAC Center University of Michigan
Assessment Year 1997
Principal Product Reels and Mandrels
NAICS n/a
SIC 3547 - Rolling Mill Machinery
Sales $10,000,000-$50,000,000
# of Employees 155
Plant Area (Sq.Ft.) 104,800
Annual Production 216,000 Units
Production Hrs. Annual 6,321
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,553 2,807,737 kWh $0.05
Electricity Demand $87,357 5,064 kW-months/year $17.25
Electricity Fees $51,136 - $ -
Natural Gas $24,370 17,868 MMBtu $1.36
TOTAL ENERGY COSTS $303,927
RECOMMENDED SAVINGS* $16,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,107
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes Electricity Usage Electricity Demand Water Disposal Administrative Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,423
Cost:
$1,650
$773 17,585 $650 53 - - - - $773
17,585
kWh
$650
53
kW-months/year
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,152
Cost:
$10,210
$1,699 38,687 $2,453 204 - - - - $1,699
38,687
kWh
$2,453
204
kW-months/year
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$373
Cost:
$600
$252 6,155 $121 10 - - - - $252
6,155
kWh
$121
10
kW-months/year
-
-
Tgal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$688
Cost:
$400
$688 17,292 - - - - - - $688
17,292
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,511
Cost:
$3,500
- - - - $3,511 1,647,360 - - -
-
kWh
-
-
kW-months/year
$3,511
1,647,360
Tgal
-
-
$
06: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$6,800
Cost:
$400
- - - - - - $6,800 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$6,800
-
$
TOTAL RECOMMENDED Savings:
$16,947
Cost:
$16,760
$3,412 79,719 $3,224 267 $3,511 1,647,360 $6,800 - $3,412
79,719
kWh
$3,224
267
kW-months/year
$3,511
1,647,360
Tgal
$6,800
-
$
TOTAL IMPLEMENTED Savings:
$12,107
Cost:
$6,150
$1,025 23,740 $771 63 $3,511 1,647,360 $6,800 - $1,025
23,740
kWh
$771
63
kW-months/year
$3,511
1,647,360
Tgal
$6,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Administrative Changes Electricity Usage Electricity Demand Water Disposal Administrative Changes