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IAC Assessment: UM0102
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IAC Assessment: UM0102
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Forged Steel Items
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $5,000,000-$10,000,000
# of Employees 48
Plant Area (Sq.Ft.) 80,000
Annual Production 7,500 Tons
Production Hrs. Annual 2,210
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,284 3,310,082 kWh $0.07
Electricity Demand $97,158 6,300 kW-months/year $15.42
Electricity Fees $11,498 - $ -
Natural Gas $108,940 30,239 MMBtu $3.60
TOTAL ENERGY COSTS $452,160
RECOMMENDED SAVINGS* $48,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $763
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$334
Cost:
$583
$102 2,638 $232 16 - - - - $102
2,638
kWh
$232
16
kW-months/year
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,544
Cost:
$5,431
$515 13,189 $1,029 71 - - - - $515
13,189
kWh
$1,029
71
kW-months/year
-
-
lb
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$562
Cost:
$1,288
$562 9,672 - - - - - - $562
9,672
kWh
-
-
kW-months/year
-
-
lb
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$8,280
Cost:
$250
- - - - $8,280 461,700 - - -
-
kWh
-
-
kW-months/year
$8,280
461,700
lb
-
-
$
05: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$429
Cost:
$160
- - - - - - $429 - -
-
kWh
-
-
kW-months/year
-
-
lb
$429
-
$
06: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$37,187
Cost:
$8,400
- - - - - - $37,187 - -
-
kWh
-
-
kW-months/year
-
-
lb
$37,187
-
$
TOTAL RECOMMENDED Savings:
$48,336
Cost:
$16,112
$1,179 25,499 $1,261 87 $8,280 461,700 $37,616 - $1,179
25,499
kWh
$1,261
87
kW-months/year
$8,280
461,700
lb
$37,616
-
$
TOTAL IMPLEMENTED Savings:
$763
Cost:
$743
$102 2,638 $232 16 - - $429 - $102
2,638
kWh
$232
16
kW-months/year
-
-
lb
$429
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Solid Waste (non-haz) Primary Product