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IAC Assessment: UM0103
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IAC Assessment: UM0103
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Machined Parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 58
Plant Area (Sq.Ft.) 49,376
Annual Production 1,700,000 Units
Production Hrs. Annual 6,864
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,948 1,537,808 kWh $0.03
Electricity Demand $61,395 3,960 kW-months/year $15.50
Electricity Fees $(-1,075) - $ -
Natural Gas $9,193 2,275 MMBtu $4.04
TOTAL ENERGY COSTS $122,601
RECOMMENDED SAVINGS* $22,311 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,962
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$173
Cost:
$157
$52 1,758 $121 9 - - - - - - - - $52
1,758
kWh
$121
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,518
Cost:
$3,418
$438 14,654 $1,080 78 - - - - - - - - $438
14,654
kWh
$1,080
78
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$490
Cost:
$500
$490 15,826 - - - - - - - - - - $490
15,826
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,733
Cost:
-
- - - - $1,733 429 - - - - - - -
-
kWh
-
-
kW-months/year
$1,733
429
MMBtu
-
-
gal
-
-
$
-
-
$
05: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$15,000
Cost:
$1,500
- - - - - - - - - - $15,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$15,000
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$1,435
Cost:
$4,535
- - - - - - $1,435 7,425 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,435
7,425
gal
-
-
$
-
-
$
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$1,962
Cost:
$200
- - - - - - - - $1,962 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,962
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,311
Cost:
$10,310
$980 32,238 $1,201 87 $1,733 429 $1,435 7,425 $1,962 - $15,000 - $980
32,238
kWh
$1,201
87
kW-months/year
$1,733
429
MMBtu
$1,435
7,425
gal
$1,962
-
$
$15,000
-
$
TOTAL IMPLEMENTED Savings:
$1,962
Cost:
$200
- - - - - - - - $1,962 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,962
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Ancillary Material Cost