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IAC Assessment: UM0119
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IAC Assessment: UM0119
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Stamped Metal Parts
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 618,496
Annual Production 1,100,000 Pieces
Production Hrs. Annual 6,912
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $530,969 15,705,745 kWh $0.03
Electricity Demand $261,590 31,716 kW-months/year $8.25
Electricity Fees $43,332 - $ -
Natural Gas $384,842 124,143 MMBtu $3.10
TOTAL ENERGY COSTS $1,223,640
RECOMMENDED SAVINGS* $382,118 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,067
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,067
Cost:
$11,283
$3,930 74,150 $1,137 148 - - - - - - - - $3,930
74,150
kWh
$1,137
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,659
Cost:
$30,946
$7,710 201,055 $2,949 384 - - - - - - - - $7,710
201,055
kWh
$2,949
384
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,816
Cost:
$1,800
$15,838 298,359 $3,978 518 - - - - - - - - $15,838
298,359
kWh
$3,978
518
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$24,125
Cost:
$3,800
- - - - $24,125 8,468 - - - - - - -
-
kWh
-
-
kW-months/year
$24,125
8,468
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$200
Cost:
$132
- - - - - - $200 12,253 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$200
12,253
Tgal
-
-
gal
-
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$2,707
Cost:
$11,000
- - - - - - - - $2,707 16,200 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,707
16,200
gal
-
-
$
07: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$319,544
Cost:
-
- - - - - - - - - - $319,544 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$319,544
-
$
TOTAL RECOMMENDED Savings:
$382,118
Cost:
$58,961
$27,478 573,564 $8,064 1,050 $24,125 8,468 $200 12,253 $2,707 16,200 $319,544 - $27,478
573,564
kWh
$8,064
1,050
kW-months/year
$24,125
8,468
MMBtu
$200
12,253
Tgal
$2,707
16,200
gal
$319,544
-
$
TOTAL IMPLEMENTED Savings:
$5,067
Cost:
$11,283
$3,930 74,150 $1,137 148 - - - - - - - - $3,930
74,150
kWh
$1,137
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes