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IAC Assessment: UM0124
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IAC Assessment: UM0124
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Hydraulic and Cutting Fluids
NAICS n/a
SIC 2992 - Lubricating Oils And Greases
Sales $50,000,000-$100,000,000
# of Employees 61
Plant Area (Sq.Ft.) 92,400
Annual Production 120,000,000 Pounds
Production Hrs. Annual 5,304
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,243 2,673,798 kWh $0.03
Electricity Demand $97,676 5,220 kW-months/year $18.71
Electricity Fees $(-2,453) - $ -
Natural Gas $302,175 83,005 MMBtu $3.64
TOTAL ENERGY COSTS $470,641
RECOMMENDED SAVINGS* $210,051 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $186,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,424
Cost:
$1,183
$736 26,964 $688 37 - - - - - - $736
26,964
kWh
$688
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,856
Cost:
$10,304
$1,510 55,100 $3,346 179 - - - - - - $1,510
55,100
kWh
$3,346
179
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$426
Cost:
$1,000
$426 15,826 - - - - - - - - $426
15,826
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,583
Cost:
$3,500
$5,583 210,141 - - - - - - - - $5,583
210,141
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$17,113
Cost:
$4,120
- - - - $17,113 4,701 - - - - -
-
kWh
-
-
kW-months/year
$17,113
4,701
MMBtu
-
-
$
-
-
$
06: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$22,516
Cost:
$9,600
- - - - - - - - $22,516 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$22,516
-
$
07: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$158,133
Cost:
$30,000
- - - - - - $69,796 - $88,337 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$69,796
-
$
$88,337
-
$
TOTAL RECOMMENDED Savings:
$210,051
Cost:
$59,707
$8,255 308,031 $4,034 216 $17,113 4,701 $69,796 - $110,853 - $8,255
308,031
kWh
$4,034
216
kW-months/year
$17,113
4,701
MMBtu
$69,796
-
$
$110,853
-
$
TOTAL IMPLEMENTED Savings:
$186,929
Cost:
$51,087
$2,246 82,064 $4,034 216 - - $69,796 - $110,853 - $2,246
82,064
kWh
$4,034
216
kW-months/year
-
-
MMBtu
$69,796
-
$
$110,853
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material