IAC logo
IAC Assessment: UM0126
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0126
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 1998
Principal Product Die-Cast Machines
NAICS n/a
SIC 3542 - Machine Tools, Metal Forming Types
Sales $50,000,000-$100,000,000
# of Employees 253
Plant Area (Sq.Ft.) 119,952
Annual Production 62 Pieces
Production Hrs. Annual 6,311
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,942 4,604,631 kWh $0.03
Electricity Demand $87,445 12,384 kW-months/year $7.06
Electricity Fees $9,167 - $ -
Natural Gas $99,570 24,729 MMBtu $4.03
TOTAL ENERGY COSTS $348,124
RECOMMENDED SAVINGS* $449,086 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $246,385
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,401
Cost:
$25,843
$4,913 148,886 $2,488 352 - - - - - - $4,913
148,886
kWh
$2,488
352
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,221
Cost:
$938
$5,221 158,265 - - - - - - - - $5,221
158,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,053
Cost:
$5,250
- - - - $20,053 5,051 - - - - -
-
kWh
-
-
kW-months/year
$20,053
5,051
MMBtu
-
-
Tgal
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$24,729
Cost:
$250
- - - - $24,729 - - - - - -
-
kWh
-
-
kW-months/year
$24,729
-
MMBtu
-
-
Tgal
-
-
$
05: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$21,553
Cost:
$80,000
$29,547 895,369 $16,944 2,400 $(-24,938) (-6,188) - - - - $29,547
895,369
kWh
$16,944
2,400
kW-months/year
$(-24,938)
(-6,188)
MMBtu
-
-
Tgal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$862
Cost:
$1,000
$862 26,084 - - - - - - - - $862
26,084
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,603
Cost:
$2,000
- - - - $9,603 2,383 - - - - -
-
kWh
-
-
kW-months/year
$9,603
2,383
MMBtu
-
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,264
Cost:
$1,800
$2,264 68,581 - - - - - - - - $2,264
68,581
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$6,202
Cost:
$4,500
- - - - - - $6,202 3,120,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,202
3,120,000
Tgal
-
-
$
10: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$200,000
Cost:
-
- - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$200,000
-
$
11: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$151,198
Cost:
$5,000
$2,666 80,891 - - $25,433 6,311 - - $123,099 - $2,666
80,891
kWh
-
-
kW-months/year
$25,433
6,311
MMBtu
-
-
Tgal
$123,099
-
$
TOTAL RECOMMENDED Savings:
$449,086
Cost:
$126,581
$45,473 1,378,076 $19,432 2,752 $54,880 7,557 $6,202 3,120,000 $323,099 - $45,473
1,378,076
kWh
$19,432
2,752
kW-months/year
$54,880
7,557
MMBtu
$6,202
3,120,000
Tgal
$323,099
-
$
TOTAL IMPLEMENTED Savings:
$246,385
Cost:
$40,393
$8,039 243,551 $2,488 352 $29,656 7,434 $6,202 3,120,000 $200,000 - $8,039
243,551
kWh
$2,488
352
kW-months/year
$29,656
7,434
MMBtu
$6,202
3,120,000
Tgal
$200,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes