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IAC Assessment: UM0126
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IAC Assessment: UM0126
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Die-Cast Machines
NAICS n/a
SIC 3542 - Machine Tools, Metal Forming Types
Sales $50,000,000-$100,000,000
# of Employees 253
Plant Area (Sq.Ft.) 119,952
Annual Production 62 Pieces
Production Hrs. Annual 6,311
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,942 4,604,631 kWh $0.03
Electricity Demand $87,445 12,384 kW-months/year $7.06
Electricity Fees $9,167 - $ -
Natural Gas $99,570 24,729 MMBtu $4.03
TOTAL ENERGY COSTS $348,124
RECOMMENDED SAVINGS* $449,086 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $246,385
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,401
Cost:
$25,843
$4,913 148,886 $2,488 352 - - - - - - $4,913
148,886
kWh
$2,488
352
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,221
Cost:
$938
$5,221 158,265 - - - - - - - - $5,221
158,265
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,053
Cost:
$5,250
- - - - $20,053 5,051 - - - - -
-
kWh
-
-
kW-months/year
$20,053
5,051
MMBtu
-
-
Tgal
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$24,729
Cost:
$250
- - - - $24,729 - - - - - -
-
kWh
-
-
kW-months/year
$24,729
-
MMBtu
-
-
Tgal
-
-
$
05: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$21,553
Cost:
$80,000
$29,547 895,369 $16,944 2,400 $(-24,938) (-6,188) - - - - $29,547
895,369
kWh
$16,944
2,400
kW-months/year
$(-24,938)
(-6,188)
MMBtu
-
-
Tgal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$862
Cost:
$1,000
$862 26,084 - - - - - - - - $862
26,084
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,603
Cost:
$2,000
- - - - $9,603 2,383 - - - - -
-
kWh
-
-
kW-months/year
$9,603
2,383
MMBtu
-
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,264
Cost:
$1,800
$2,264 68,581 - - - - - - - - $2,264
68,581
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$6,202
Cost:
$4,500
- - - - - - $6,202 3,120,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,202
3,120,000
Tgal
-
-
$
10: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$200,000
Cost:
-
- - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$200,000
-
$
11: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$151,198
Cost:
$5,000
$2,666 80,891 - - $25,433 6,311 - - $123,099 - $2,666
80,891
kWh
-
-
kW-months/year
$25,433
6,311
MMBtu
-
-
Tgal
$123,099
-
$
TOTAL RECOMMENDED Savings:
$449,086
Cost:
$126,581
$45,473 1,378,076 $19,432 2,752 $54,880 7,557 $6,202 3,120,000 $323,099 - $45,473
1,378,076
kWh
$19,432
2,752
kW-months/year
$54,880
7,557
MMBtu
$6,202
3,120,000
Tgal
$323,099
-
$
TOTAL IMPLEMENTED Savings:
$246,385
Cost:
$40,393
$8,039 243,551 $2,488 352 $29,656 7,434 $6,202 3,120,000 $200,000 - $8,039
243,551
kWh
$2,488
352
kW-months/year
$29,656
7,434
MMBtu
$6,202
3,120,000
Tgal
$200,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes