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IAC Assessment: UM0158
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IAC Assessment: UM0158
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Chemicals
NAICS n/a
SIC 2800 -
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 140,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $553,250 20,274,912 kWh $0.03
Electricity Demand $531,219 30,828 kW-months/year $17.23
Electricity Fees $(-46,508) - $ -
Natural Gas $3,321,518 1,039,849 MMBtu $3.19
TOTAL ENERGY COSTS $4,359,479
RECOMMENDED SAVINGS* $734,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $205,998
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$67,296
Cost:
$2,200
- - - - $67,296 21,907 - - -
-
kWh
-
-
kW-months/year
$67,296
21,907
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,190
Cost:
$1,400
$3,331 123,388 $2,859 169 - - - - $3,331
123,388
kWh
$2,859
169
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$138,702
Cost:
$86,970
- - - - $138,702 34,452 - - -
-
kWh
-
-
kW-months/year
$138,702
34,452
MMBtu
-
-
$
04: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$11,891
Cost:
$9,860
- - - - $11,891 3,728 - - -
-
kWh
-
-
kW-months/year
$11,891
3,728
MMBtu
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$106,009
Cost:
$100,000
$56,800 2,048,359 $49,209 2,856 - - - - $56,800
2,048,359
kWh
$49,209
2,856
kW-months/year
-
-
MMBtu
-
-
$
06: 2.5123 REDUCE FLUID FLOW RATES Savings:
$40,377
Cost:
$1,000
$25,490 618,113 $14,887 864 - - - - $25,490
618,113
kWh
$14,887
864
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$364,003
Cost:
$3,000,000
$483,552 17,524,912 $405,600 24,000 $(-262,349) (-82,241) $(-262,800) - $483,552
17,524,912
kWh
$405,600
24,000
kW-months/year
$(-262,349)
(-82,241)
MMBtu
$(-262,800)
-
$
TOTAL RECOMMENDED Savings:
$734,468
Cost:
$3,201,430
$569,173 20,314,772 $472,555 27,889 $(-44,460) (-22,154) $(-262,800) - $569,173
20,314,772
kWh
$472,555
27,889
kW-months/year
$(-44,460)
(-22,154)
MMBtu
$(-262,800)
-
$
TOTAL IMPLEMENTED Savings:
$205,998
Cost:
$89,170
- - - - $205,998 56,359 - - -
-
kWh
-
-
kW-months/year
$205,998
56,359
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost