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IAC Assessment: UM0221
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IAC Assessment: UM0221
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Chassis Components
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 620
Plant Area (Sq.Ft.) 270,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $918,057 17,212,202 kWh $0.05
Electricity Demand $304,532 35,789 kW-months/year $8.51
Electricity Fees $16,055 - $ -
Natural Gas $321,872 94,091 MMBtu $3.42
TOTAL ENERGY COSTS $1,560,516
RECOMMENDED SAVINGS* $121,826 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,586
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$40,400
Cost:
$4,000
- - - - $40,400 7,800 -
-
kWh
-
-
kW-months/year
$40,400
7,800
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,486
Cost:
$7,425
$15,456 441,614 $5,030 607 - - $15,456
441,614
kWh
$5,030
607
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,720
Cost:
$2,000
- - - - $8,720 2,551 -
-
kWh
-
-
kW-months/year
$8,720
2,551
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,700
Cost:
$1,250
$6,510 187,596 $2,190 258 - - $6,510
187,596
kWh
$2,190
258
kW-months/year
-
-
MMBtu
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$18,750
Cost:
$12,870
$18,750 540,234 - - - - $18,750
540,234
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,580
Cost:
$42,883
$9,107 262,388 $5,473 643 - - $9,107
262,388
kWh
$5,473
643
kW-months/year
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,650
Cost:
$2,000
$1,650 47,404 - - - - $1,650
47,404
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$4,075
Cost:
$3,000
- - - - $4,075 785 -
-
kWh
-
-
kW-months/year
$4,075
785
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,340
Cost:
$8,500
$2,000 37,694 $1,340 179 - - $2,000
37,694
kWh
$1,340
179
kW-months/year
-
-
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,125
Cost:
$2,000
- - - - $1,125 217 -
-
kWh
-
-
kW-months/year
$1,125
217
MMBtu
TOTAL RECOMMENDED Savings:
$121,826
Cost:
$85,928
$53,473 1,516,930 $14,033 1,687 $54,320 11,353 $53,473
1,516,930
kWh
$14,033
1,687
kW-months/year
$54,320
11,353
MMBtu
TOTAL IMPLEMENTED Savings:
$69,586
Cost:
$12,675
$21,966 629,210 $7,220 865 $40,400 7,800 $21,966
629,210
kWh
$7,220
865
kW-months/year
$40,400
7,800
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas