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IAC Assessment: UM0224
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IAC Assessment: UM0224
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Extruded Rubber Hoses
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $50,000,000-$100,000,000
# of Employees 465
Plant Area (Sq.Ft.) 236,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,674 12,603,243 kWh $0.03
Electricity Demand $286,402 30,152 kW-months/year $9.50
Electricity Fees $99,317 - $ -
Natural Gas $919,294 179,762 MMBtu $5.11
TOTAL ENERGY COSTS $2,047,687
RECOMMENDED SAVINGS* $274,781 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,438
Cost:
$21,682
$5,125 170,654 $2,313 295 - - - - - - $5,125
170,654
kWh
$2,313
295
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,265
Cost:
$700
- - - - - - $2,265 498 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,265
498
MMBtu
-
-
Tgal
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$21,643
Cost:
$15,930
- - - - $21,643 - - - - - -
-
kWh
-
-
kW-months/year
$21,643
-
$
-
-
MMBtu
-
-
Tgal
04: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$51,840
Cost:
$5,520
- - - - - - - - $51,840 8,640,000 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$51,840
8,640,000
Tgal
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$26,100
Cost:
$7,230
- - - - - - $26,100 4,085 - - -
-
kWh
-
-
kW-months/year
-
-
$
$26,100
4,085
MMBtu
-
-
Tgal
06: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$57,600
Cost:
$19,600
- - - - - - $(-14,600) (-2,887) $72,200 3,192,600 -
-
kWh
-
-
kW-months/year
-
-
$
$(-14,600)
(-2,887)
MMBtu
$72,200
3,192,600
Tgal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,606
Cost:
$934
- - - - - - $2,606 516 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,606
516
MMBtu
-
-
Tgal
08: 2.2111 INSTALL STEAM TRAP Savings:
$1,031
Cost:
$4,360
- - - - - - $232 46 $799 35,347 -
-
kWh
-
-
kW-months/year
-
-
$
$232
46
MMBtu
$799
35,347
Tgal
09: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,650
Cost:
$120
$1,387 44,300 $1,263 133 - - - - - - $1,387
44,300
kWh
$1,263
133
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$53,338
Cost:
$12,600
$33,200 1,103,651 $20,138 2,207 - - - - - - $33,200
1,103,651
kWh
$20,138
2,207
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
11: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$17,270
Cost:
$10,000
- - $17,270 2,309 - - - - - - -
-
kWh
$17,270
2,309
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$31,000
Cost:
$2,500
- - - - - - $31,000 6,290 - - -
-
kWh
-
-
kW-months/year
-
-
$
$31,000
6,290
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$274,781
Cost:
$101,176
$39,712 1,318,605 $40,984 4,944 $21,643 - $47,603 8,548 $124,839 11,867,947 $39,712
1,318,605
kWh
$40,984
4,944
kW-months/year
$21,643
-
$
$47,603
8,548
MMBtu
$124,839
11,867,947
Tgal
TOTAL IMPLEMENTED Savings:
$135,839
Cost:
$32,234
$1,387 44,300 $1,263 133 $21,643 - $59,706 10,891 $51,840 8,640,000 $1,387
44,300
kWh
$1,263
133
kW-months/year
$21,643
-
$
$59,706
10,891
MMBtu
$51,840
8,640,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal