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IAC Assessment: UM0232
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IAC Assessment: UM0232
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Automotive Air Conditioner Clutch Assemblies
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 90,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,750
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,892 4,826,080 kWh $0.02
Electricity Demand $174,262 9,698 kW-months/year $17.97
Electricity Fees $20,200 - $ -
TOTAL ENERGY COSTS $304,354
RECOMMENDED SAVINGS* $85,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,492
Cost:
$5,655
$1,238 54,350 $2,254 126 - - - - $1,238
54,350
kWh
$2,254
126
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$42,683
Cost:
$2,100
$20,509 900,743 $22,174 1,234 - - - - $20,509
900,743
kWh
$22,174
1,234
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,416
Cost:
$10,600
$2,254 99,000 $7,116 396 $(-2,954) (-422) - - $2,254
99,000
kWh
$7,116
396
kW-months/year
$(-2,954)
(-422)
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,706
Cost:
$1,660
$1,222 53,690 $3,864 215 - - $620 - $1,222
53,690
kWh
$3,864
215
kW-months/year
-
-
MMBtu
$620
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,693
Cost:
$1,000
- - $13,693 762 - - - - -
-
kWh
$13,693
762
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$13,700
Cost:
$6,480
$5,290 232,315 $8,410 468 - - - - $5,290
232,315
kWh
$8,410
468
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$85,690
Cost:
$27,495
$30,513 1,340,098 $57,511 3,201 $(-2,954) (-422) $620 - $30,513
1,340,098
kWh
$57,511
3,201
kW-months/year
$(-2,954)
(-422)
MMBtu
$620
-
$
TOTAL IMPLEMENTED Savings:
$70,076
Cost:
$9,580
$25,799 1,133,058 $44,277 2,464 - - - - $25,799
1,133,058
kWh
$44,277
2,464
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes