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IAC Assessment: UM0234
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IAC Assessment: UM0234
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Heat Treatment Services to Customer's Parts
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 100,000
Annual Production 0 Units
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,068 14,843,560 kWh $0.01
Electricity Demand $276,632 15,213 kW-months/year $18.18
Electricity Fees $23,856 - $ -
Natural Gas $1,062,546 286,842 MMBtu $3.70
TOTAL ENERGY COSTS $1,554,102
RECOMMENDED SAVINGS* $128,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,503
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$71,900
Cost:
$180,000
- - - - $71,900 19,425 -
-
kWh
-
-
kW-months/year
$71,900
19,425
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$27,488
Cost:
$360
- - $27,488 1,512 - - -
-
kWh
$27,488
1,512
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,415
Cost:
$2,925
$2,525 196,231 $4,890 269 - - $2,525
196,231
kWh
$4,890
269
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,603
Cost:
$120,000
$3,604 280,055 $6,999 385 - - $3,604
280,055
kWh
$6,999
385
kW-months/year
-
-
MMBtu
05: 2.2514 COVER OPEN TANKS Savings:
$8,523
Cost:
$2,000
- - - - $8,523 2,304 -
-
kWh
-
-
kW-months/year
$8,523
2,304
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,198
Cost:
$5,219
$307 23,844 $1,891 104 - - $307
23,844
kWh
$1,891
104
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$128,127
Cost:
$310,504
$6,436 500,130 $41,268 2,270 $80,423 21,729 $6,436
500,130
kWh
$41,268
2,270
kW-months/year
$80,423
21,729
MMBtu
TOTAL IMPLEMENTED Savings:
$82,503
Cost:
$300,000
$3,604 280,055 $6,999 385 $71,900 19,425 $3,604
280,055
kWh
$6,999
385
kW-months/year
$71,900
19,425
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas