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IAC Assessment: UM0235
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IAC Assessment: UM0235
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Commercial/Residential Hardware, Small Engine Components, Automotive, Ga
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3364 - Nonferrous Die-casting Exc. Aluminum
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 115,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,668 8,539,200 kWh $0.03
Electricity Demand $168,020 17,136 kW-months/year $9.81
Electricity Fees $32,333 - $ -
Natural Gas $189,545 68,653 MMBtu $2.76
TOTAL ENERGY COSTS $660,566
RECOMMENDED SAVINGS* $218,794 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,991
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product
$ kWh $ kW-months/year $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$109,333
Cost:
$9,600
- - - - - - $109,333 - -
-
kWh
-
-
kW-months/year
-
-
$
$109,333
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$96,000
Cost:
$300,000
- - - - $96,000 - - - -
-
kWh
-
-
kW-months/year
$96,000
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,576
Cost:
$9,600
$4,680 147,648 $2,896 295 - - - - $4,680
147,648
kWh
$2,896
295
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,470
Cost:
$9,227
$1,843 57,618 $1,627 166 - - - - $1,843
57,618
kWh
$1,627
166
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,415
Cost:
$675
$1,492 47,069 $923 94 - - - - $1,492
47,069
kWh
$923
94
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$218,794
Cost:
$329,102
$8,015 252,335 $5,446 555 $96,000 - $109,333 - $8,015
252,335
kWh
$5,446
555
kW-months/year
$96,000
-
$
$109,333
-
$
TOTAL IMPLEMENTED Savings:
$9,991
Cost:
$10,275
$6,172 194,717 $3,819 389 - - - - $6,172
194,717
kWh
$3,819
389
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Product Electricity Usage Electricity Demand Personnel Changes Primary Product