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IAC Assessment: UM0238
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IAC Assessment: UM0238
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Painted Automobile Parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 70,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 3,500
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,664 3,556,980 kWh $0.02
Electricity Demand $135,260 7,365 kW-months/year $18.37
Natural Gas $289,456 48,762 MMBtu $5.94
TOTAL ENERGY COSTS $547,380
RECOMMENDED SAVINGS* $107,480 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,085
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$55,000
Cost:
$24,610
- - - - - - - - $55,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$55,000
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$28,130
Cost:
$2,624
- - - - $12,445 2,095 $15,685 196,050 - - -
-
kWh
-
-
kW-months/year
$12,445
2,095
MMBtu
$15,685
196,050
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,191
Cost:
$18,246
$1,837 79,040 $4,354 237 - - - - - - $1,837
79,040
kWh
$4,354
237
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,950
Cost:
$150
$2,850 122,797 $3,100 168 - - - - - - $2,850
122,797
kWh
$3,100
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,485
Cost:
$8,300
- - - - $6,485 1,092 - - - - -
-
kWh
-
-
kW-months/year
$6,485
1,092
MMBtu
-
-
Tgal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,280
Cost:
$2,600
$(-132) (-5,622) $(-355) (-19) $3,767 634 - - - - $(-132)
(-5,622)
kWh
$(-355)
(-19)
kW-months/year
$3,767
634
MMBtu
-
-
Tgal
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,520
Cost:
$895
$518 22,295 $1,002 55 - - - - - - $518
22,295
kWh
$1,002
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$924
Cost:
$1,000
$444 19,065 $480 26 - - - - - - $444
19,065
kWh
$480
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$107,480
Cost:
$58,425
$5,517 237,575 $8,581 467 $22,697 3,821 $15,685 196,050 $55,000 - $5,517
237,575
kWh
$8,581
467
kW-months/year
$22,697
3,821
MMBtu
$15,685
196,050
Tgal
$55,000
-
$
TOTAL IMPLEMENTED Savings:
$42,085
Cost:
$11,969
$3,368 145,092 $4,102 223 $18,930 3,187 $15,685 196,050 - - $3,368
145,092
kWh
$4,102
223
kW-months/year
$18,930
3,187
MMBtu
$15,685
196,050
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product