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IAC Assessment: UM0239
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IAC Assessment: UM0239
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Refrigeration Compressors and Units
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3585 - Refrigeration And Heating Equipment
Sales $100,000,000-$500,000,000
# of Employees 850
Plant Area (Sq.Ft.) 750,000
Annual Production 825,000 Pieces
Production Hrs. Annual 1,980
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $797,675 23,508,130 kWh $0.03
Electricity Demand $510,747 58,981 kW-months/year $8.66
Electricity Fees $30,408 - $ -
Natural Gas $841,086 170,157 MMBtu $4.94
TOTAL ENERGY COSTS $2,310,916
RECOMMENDED SAVINGS* $473,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $367,343
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$247,018
Cost:
$270,000
$7,794 229,731 $12,055 1,392 $37,169 7,524 - - $190,000 - $7,794
229,731
kWh
$12,055
1,392
kW-months/year
$37,169
7,524
MMBtu
-
-
Tgal
$190,000
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$82,330
Cost:
$148,050
$45,220 1,332,651 $37,110 4,285 - - - - - - $45,220
1,332,651
kWh
$37,110
4,285
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$80,476
Cost:
$15,000
$7,166 211,200 - - $3,310 670 - - $70,000 - $7,166
211,200
kWh
-
-
kW-months/year
$3,310
670
MMBtu
-
-
Tgal
$70,000
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$35,180
Cost:
$1,100
$16,146 476,251 $19,034 2,198 - - - - - - $16,146
476,251
kWh
$19,034
2,198
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$18,295
Cost:
$24,675
- - - - $18,295 3,073 - - - - -
-
kWh
-
-
kW-months/year
$18,295
3,073
MMBtu
-
-
Tgal
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$7,400
Cost:
$3,290
- - - - $6,995 1,416 $405 132,980 - - -
-
kWh
-
-
kW-months/year
$6,995
1,416
MMBtu
$405
132,980
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,815
Cost:
$300
$1,290 38,040 $1,525 176 - - - - - - $1,290
38,040
kWh
$1,525
176
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$473,514
Cost:
$462,415
$77,616 2,287,873 $69,724 8,051 $65,769 12,683 $405 132,980 $260,000 - $77,616
2,287,873
kWh
$69,724
8,051
kW-months/year
$65,769
12,683
MMBtu
$405
132,980
Tgal
$260,000
-
$
TOTAL IMPLEMENTED Savings:
$367,343
Cost:
$419,450
$70,450 2,076,673 $69,724 8,051 $37,169 7,524 - - $190,000 - $70,450
2,076,673
kWh
$69,724
8,051
kW-months/year
$37,169
7,524
MMBtu
-
-
Tgal
$190,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes