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IAC Assessment: UM0260
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IAC Assessment: UM0260
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Fuel and Brake Systems
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 179
Plant Area (Sq.Ft.) 57,000
Annual Production 1,750,000 Pieces
Production Hrs. Annual 4,128
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,096 1,835,600 kWh $0.06
Electricity Demand $89,393 7,106 kW-months/year $12.58
Electricity Fees $9,241 - $ -
Natural Gas $15,596 2,049 MMBtu $7.61
TOTAL ENERGY COSTS $220,326
RECOMMENDED SAVINGS* $91,053 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,405
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$38,413
Cost:
$10,000
- - $35,325 2,808 - - $3,088 - - - - - -
-
kWh
$35,325
2,808
kW-months/year
-
-
MMBtu
$3,088
-
$
-
-
$
-
-
Tgal
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$33,620
Cost:
$12,000
$(-182) 3,096 $(-113) 9 - - - - $(-12) - $33,927 - $(-182)
3,096
kWh
$(-113)
9
kW-months/year
-
-
MMBtu
-
-
$
$(-12)
-
$
$33,927
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,181
Cost:
$13,690
$4,246 73,463 $3,935 313 - - - - - - - - $4,246
73,463
kWh
$3,935
313
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,671
Cost:
$1,000
- - - - $4,671 614 - - - - - - -
-
kWh
-
-
kW-months/year
$4,671
614
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,831
Cost:
$2,000
$1,734 30,000 $1,097 87 - - - - - - - - $1,734
30,000
kWh
$1,097
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,283
Cost:
$1,050
$1,398 24,195 $885 70 - - - - - - - - $1,398
24,195
kWh
$885
70
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,054
Cost:
$1,564
$1,054 18,231 - - - - - - - - - - $1,054
18,231
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$91,053
Cost:
$41,304
$8,250 148,985 $41,129 3,287 $4,671 614 $3,088 - $(-12) - $33,927 - $8,250
148,985
kWh
$41,129
3,287
kW-months/year
$4,671
614
MMBtu
$3,088
-
$
$(-12)
-
$
$33,927
-
Tgal
TOTAL IMPLEMENTED Savings:
$43,405
Cost:
$16,050
$2,950 57,291 $1,869 166 $4,671 614 - - $(-12) - $33,927 - $2,950
57,291
kWh
$1,869
166
kW-months/year
$4,671
614
MMBtu
-
-
$
$(-12)
-
$
$33,927
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption