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IAC Assessment: UM0266
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IAC Assessment: UM0266
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Welded Steel Pressure Vessels
NAICS 332439 - Other Metal Container Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $5,000,000-$10,000,000
# of Employees 69
Plant Area (Sq.Ft.) 160,932
Annual Production 50,000 Pieces
Production Hrs. Annual 4,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,589 1,346,360 kWh $0.05
Electricity Demand $29,934 7,014 kW-months/year $4.27
Electricity Fees $5,618 - $ -
Natural Gas $87,892 12,632 MMBtu $6.96
TOTAL ENERGY COSTS $187,033
RECOMMENDED SAVINGS* $33,214 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,125
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$11,825
Cost:
$4,500
- - - - $11,825 1,699 - - -
-
kWh
-
-
kW-months/year
$11,825
1,699
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,131
Cost:
$7,512
$4,781 101,234 $1,350 316 - - - - $4,781
101,234
kWh
$1,350
316
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,042
Cost:
$900
$3,971 84,294 $1,071 253 - - - - $3,971
84,294
kWh
$1,071
253
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$2,182
Cost:
$1,000
- - - - $2,182 314 - - -
-
kWh
-
-
kW-months/year
$2,182
314
MMBtu
-
-
lb
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,847
Cost:
$2,000
$1,450 30,851 $397 93 - - - - $1,450
30,851
kWh
$397
93
kW-months/year
-
-
MMBtu
-
-
lb
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,400
Cost:
$700
- - - - - - $1,400 7,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,400
7,000
lb
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,312
Cost:
$3,500
- - - - $1,312 432 - - -
-
kWh
-
-
kW-months/year
$1,312
432
MMBtu
-
-
lb
08: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$1,614
Cost:
$500
- - - - $1,614 232 - - -
-
kWh
-
-
kW-months/year
$1,614
232
MMBtu
-
-
lb
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,195
Cost:
$603
$1,195 25,428 - - - - - - $1,195
25,428
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
10: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$666
Cost:
$610
- - - - $666 76 - - -
-
kWh
-
-
kW-months/year
$666
76
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$33,214
Cost:
$21,825
$11,397 241,807 $2,818 662 $17,599 2,753 $1,400 7,000 $11,397
241,807
kWh
$2,818
662
kW-months/year
$17,599
2,753
MMBtu
$1,400
7,000
lb
TOTAL IMPLEMENTED Savings:
$27,125
Cost:
$16,022
$10,202 216,379 $2,818 662 $14,105 2,007 - - $10,202
216,379
kWh
$2,818
662
kW-months/year
$14,105
2,007
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)