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IAC Assessment: UM0270
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IAC Assessment: UM0270
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Automotive Control Arms
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 290
Plant Area (Sq.Ft.) 135,000
Annual Production 1,400,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,199 10,050,518 kWh $0.01
Electricity Demand $351,291 21,931 kW-months/year $16.02
Electricity Fees $1,431 - $ -
Natural Gas $399,144 60,547 MMBtu $6.59
TOTAL ENERGY COSTS $869,065
RECOMMENDED SAVINGS* $75,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,304
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$46,210
Cost:
$29,000
$80 6,714 - - $66,700 10,120 $(-20,570) - $80
6,714
kWh
-
-
kW-months/year
$66,700
10,120
MMBtu
$(-20,570)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,116
Cost:
$18,242
$4,810 412,523 $8,306 518 - - - - $4,810
412,523
kWh
$8,306
518
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,108
Cost:
$11,108
$2,964 254,179 $8,144 508 - - - - $2,964
254,179
kWh
$8,144
508
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,376
Cost:
$1,200
- - - - $4,376 664 - - -
-
kWh
-
-
kW-months/year
$4,376
664
MMBtu
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$196
Cost:
$400
$196 16,805 - - - - - - $196
16,805
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$75,006
Cost:
$59,950
$8,050 690,221 $16,450 1,026 $71,076 10,784 $(-20,570) - $8,050
690,221
kWh
$16,450
1,026
kW-months/year
$71,076
10,784
MMBtu
$(-20,570)
-
$
TOTAL IMPLEMENTED Savings:
$11,304
Cost:
$11,508
$3,160 270,984 $8,144 508 - - - - $3,160
270,984
kWh
$8,144
508
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes