Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Michigan |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Ductile Iron Castings |
| NAICS | 331511 - Iron Foundries |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 188 |
| Plant Area (Sq.Ft.) | 106,813 |
| Annual Production | 92,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | MI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $3,422,796 | 68,783,814 | kWh | $0.05 |
| Electricity Demand | $889,600 | 162,567 | kW-months/year | $5.47 |
| Natural Gas | $750,805 | 83,740 | MMBtu | $8.97 |
| TOTAL ENERGY COSTS | $5,063,201 | |||
| RECOMMENDED SAVINGS* | $713,182 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $479,472 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $302,929 Cost: $70,000 |
$302,929 | 8,205,000 | - | - | - | - |
$302,929 8,205,000 kWh |
- - kW-months/year |
- - MMBtu |
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| 02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $219,438 Cost: - |
$219,438 | 5,943,600 | - | - | - | - |
$219,438 5,943,600 kWh |
- - kW-months/year |
- - MMBtu |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION |
Savings: $63,131 Cost: - |
- | - | - | - | $63,131 | 7,038 |
- - kWh |
- - kW-months/year |
$63,131 7,038 MMBtu |
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| 04: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $55,043 Cost: $2,400 |
- | - | - | - | $55,043 | 6,136 |
- - kWh |
- - kW-months/year |
$55,043 6,136 MMBtu |
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| 05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $19,061 Cost: $5,066 |
- | - | - | - | $19,061 | 2,125 |
- - kWh |
- - kW-months/year |
$19,061 2,125 MMBtu |
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| 06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $14,621 Cost: $1,500 |
- | - | - | - | $14,621 | 1,630 |
- - kWh |
- - kW-months/year |
$14,621 1,630 MMBtu |
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| 07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $10,914 Cost: $5,000 |
- | - | - | - | $10,914 | 1,217 |
- - kWh |
- - kW-months/year |
$10,914 1,217 MMBtu |
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| 08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $10,428 Cost: $2,000 |
$8,364 | 226,536 | $2,064 | 378 | - | - |
$8,364 226,536 kWh |
$2,064 378 kW-months/year |
- - MMBtu |
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| 09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $6,814 Cost: $10,054 |
$5,249 | 142,182 | $1,565 | 286 | - | - |
$5,249 142,182 kWh |
$1,565 286 kW-months/year |
- - MMBtu |
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| 10: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,606 Cost: $1,191 |
- | - | - | - | $3,606 | 402 |
- - kWh |
- - kW-months/year |
$3,606 402 MMBtu |
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| 11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $3,358 Cost: $2,100 |
- | - | - | - | $3,358 | 374 |
- - kWh |
- - kW-months/year |
$3,358 374 MMBtu |
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| 12: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $3,085 Cost: - |
$2,474 | 67,000 | $611 | 112 | - | - |
$2,474 67,000 kWh |
$611 112 kW-months/year |
- - MMBtu |
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| 13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $754 Cost: $75 |
$605 | 16,376 | $149 | 27 | - | - |
$605 16,376 kWh |
$149 27 kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $713,182 Cost: $99,386 |
$539,059 | 14,600,694 | $4,389 | 803 | $169,734 | 18,922 | $539,059 14,600,694 kWh |
$4,389 803 kW-months/year |
$169,734 18,922 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $479,472 Cost: $92,286 |
$319,621 | 8,657,094 | $4,389 | 803 | $155,462 | 17,331 | $319,621 8,657,094 kWh |
$4,389 803 kW-months/year |
$155,462 17,331 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||