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IAC Assessment: UM0333
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IAC Assessment: UM0333
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IAC Center University of Michigan
Assessment Year 2007
Principal Product Anodizing and Hardcoating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 65,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $505,313 8,874,808 kWh $0.06
Electricity Demand $110,506 24,784 kW-months/year $4.46
Electricity Fees $9,143 - $ -
Natural Gas $221,227 22,381 MMBtu $9.88
TOTAL ENERGY COSTS $846,189
RECOMMENDED SAVINGS* $47,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,568
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$19,901
Cost:
$2,000
- - - - $19,901 2,014 -
-
kWh
-
-
kW-months/year
$19,901
2,014
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,803
Cost:
$50,000
- - - - $8,803 891 -
-
kWh
-
-
kW-months/year
$8,803
891
MMBtu
03: 2.7314 REDUCE VENTILATION AIR Savings:
$8,623
Cost:
$100
- - - - $8,623 873 -
-
kWh
-
-
kW-months/year
$8,623
873
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,589
Cost:
$3,480
$4,127 72,472 $462 104 - - $4,127
72,472
kWh
$462
104
kW-months/year
-
-
MMBtu
05: 2.5194 REDESIGN PROCESS Savings:
$2,329
Cost:
$3,480
$857 12,343 - - $1,472 149 $857
12,343
kWh
-
-
kW-months/year
$1,472
149
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,506
Cost:
$1,060
- - - - $1,506 152 -
-
kWh
-
-
kW-months/year
$1,506
152
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,455
Cost:
$100
$1,312 23,045 $143 32 - - $1,312
23,045
kWh
$143
32
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$47,206
Cost:
$60,220
$6,296 107,860 $605 136 $40,305 4,079 $6,296
107,860
kWh
$605
136
kW-months/year
$40,305
4,079
MMBtu
TOTAL IMPLEMENTED Savings:
$34,568
Cost:
$5,680
$5,439 95,517 $605 136 $28,524 2,887 $5,439
95,517
kWh
$605
136
kW-months/year
$28,524
2,887
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas