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IAC Assessment: UM0342
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IAC Assessment: UM0342
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IAC Center University of Michigan
Assessment Year 2008
Principal Product Automotive Headliners
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396 - Automotive And Apparel Trimmings
Sales $50,000,000-$100,000,000
# of Employees 199
Plant Area (Sq.Ft.) 160,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 4,160
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $306,145 6,807,665 kWh $0.04
Electricity Demand $294,490 18,437 kW-months/year $15.97
Electricity Fees $7,241 - $ -
Natural Gas $32,814 3,336 MMBtu $9.84
TOTAL ENERGY COSTS $640,690
RECOMMENDED SAVINGS* $31,231 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,111
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,661
Cost:
$7,350
$(-622) (-6,989) - - $10,283 1,045 $(-622)
(-6,989)
kWh
-
-
kW-months/year
$10,283
1,045
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,313
Cost:
$7,500
$5,031 111,855 $4,282 268 - - $5,031
111,855
kWh
$4,282
268
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,736
Cost:
$13,776
$2,424 53,914 $3,312 207 - - $2,424
53,914
kWh
$3,312
207
kW-months/year
-
-
MMBtu
04: 2.7314 REDUCE VENTILATION AIR Savings:
$2,824
Cost:
$1,228
- - - - $2,824 287 -
-
kWh
-
-
kW-months/year
$2,824
287
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,462
Cost:
$515
$791 17,586 $671 42 - - $791
17,586
kWh
$671
42
kW-months/year
-
-
MMBtu
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,437
Cost:
-
- - $1,437 90 - - -
-
kWh
$1,437
90
kW-months/year
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$798
Cost:
$638
- - - - $798 81 -
-
kWh
-
-
kW-months/year
$798
81
MMBtu
TOTAL RECOMMENDED Savings:
$31,231
Cost:
$31,007
$7,624 176,366 $9,702 607 $13,905 1,413 $7,624
176,366
kWh
$9,702
607
kW-months/year
$13,905
1,413
MMBtu
TOTAL IMPLEMENTED Savings:
$10,111
Cost:
$8,138
$5,031 111,855 $4,282 268 $798 81 $5,031
111,855
kWh
$4,282
268
kW-months/year
$798
81
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas