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IAC Assessment: UM0407
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IAC Assessment: UM0407
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IAC Center University of Michigan
Assessment Year 2012
Principal Product Steel automotive parts: weldments and assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 167
Plant Area (Sq.Ft.) 187,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $206,885 2,938,715 kWh $0.07
Electricity Demand $102,523 8,659 kW-months/year $11.84
Natural Gas $68,090 8,355 MMBtu $8.15
TOTAL ENERGY COSTS $377,498
RECOMMENDED SAVINGS* $62,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,694
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$7,773
Cost:
$15,000
$9,052 128,584 $(-1,279) (-108) - - - - $9,052
128,584
kWh
$(-1,279)
(-108)
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$6,427
Cost:
$2,000
- - - - $6,427 - - - -
-
kWh
-
-
kW-months/year
$6,427
-
$
-
-
MMBtu
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,006
Cost:
$8,000
$4,418 62,760 $1,588 132 - - - - $4,418
62,760
kWh
$1,588
132
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,966
Cost:
$200
$3,966 56,330 - - - - - - $3,966
56,330
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,660
Cost:
$1,500
$1,660 23,575 - - - - - - $1,660
23,575
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$480
Cost:
$100
$480 6,800 - - - - - - $480
6,800
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$44
Cost:
$20
$44 624 - - - - - - $44
624
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$29,650
Cost:
$25,800
- - - - - - $29,650 3,638 -
-
kWh
-
-
kW-months/year
-
-
$
$29,650
3,638
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,121
Cost:
$1,000
- - - - - - $6,121 751 -
-
kWh
-
-
kW-months/year
-
-
$
$6,121
751
MMBtu
TOTAL RECOMMENDED Savings:
$62,127
Cost:
$53,620
$19,620 278,673 $309 24 $6,427 - $35,771 4,389 $19,620
278,673
kWh
$309
24
kW-months/year
$6,427
-
$
$35,771
4,389
MMBtu
TOTAL IMPLEMENTED Savings:
$20,694
Cost:
$12,600
$6,558 93,135 $1,588 132 $6,427 - $6,121 751 $6,558
93,135
kWh
$1,588
132
kW-months/year
$6,427
-
$
$6,121
751
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas