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IAC Assessment: UW0026
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EERE AMO
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IAC Assessment: UW0026
IAC Center University of Washington
Assessment Year 2009
Principal Product Plastics Materials and Laminates
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 185,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,577 5,120,140 kWh $0.03
Electricity Demand $40,748 7,111 kW-months/year $5.73
Electricity Fees $552 - $ -
Natural Gas $1,459,353 131,000 MMBtu $11.14
TOTAL ENERGY COSTS $1,668,230
RECOMMENDED SAVINGS* $449,142 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,360
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$324,630
Cost:
$300,000
- - - - $324,630 29,141 -
-
kWh
-
-
kW-months/year
$324,630
29,141
MMBtu
02: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE Savings:
$93,152
Cost:
$13,100
- - - - $93,152 8,362 -
-
kWh
-
-
kW-months/year
$93,152
8,362
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,086
Cost:
$19,000
$11,262 344,085 $2,824 493 - - $11,262
344,085
kWh
$2,824
493
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,037
Cost:
-
$1,524 46,550 $513 7 - - $1,524
46,550
kWh
$513
7
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,715
Cost:
$200
$2,781 84,959 $934 163 - - $2,781
84,959
kWh
$934
163
kW-months/year
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$11,522
Cost:
$19,854
$8,966 273,966 $2,556 446 - - $8,966
273,966
kWh
$2,556
446
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$449,142
Cost:
$352,154
$24,533 749,560 $6,827 1,109 $417,782 37,503 $24,533
749,560
kWh
$6,827
1,109
kW-months/year
$417,782
37,503
MMBtu
TOTAL IMPLEMENTED Savings:
$31,360
Cost:
$39,054
$24,533 749,560 $6,827 1,109 - - $24,533
749,560
kWh
$6,827
1,109
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas