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IAC Assessment: WI0278
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IAC Assessment: WI0278
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1996
Principal Product Corrugated shipping products
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 160,000
Annual Production 40,000 Tons
Production Hrs. Annual 6,800
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $358,633 4,447,831 kWh $0.08
Electricity Demand $128,325 10,675 kW-months/year $12.02
Electricity Fees $8,792 - $ -
Natural Gas $214,432 57,825 MMBtu $3.71
TOTAL ENERGY COSTS $710,182
RECOMMENDED SAVINGS* $201,299 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,768
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$141,768
Cost:
$412,500
$160,820 3,740,035 $83,292 6,600 $(-68,684) (-18,513) - - $(-33,660) - $160,820
3,740,035
kWh
$83,292
6,600
kW-months/year
$(-68,684)
(-18,513)
MMBtu
-
-
Tgal
$(-33,660)
-
$
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$15,919
Cost:
$2,400
- - - - $15,919 2,275 - - - - -
-
kWh
-
-
kW-months/year
$15,919
2,275
MMBtu
-
-
Tgal
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$11,230
Cost:
$500
- - - - $11,230 - - - - - -
-
kWh
-
-
kW-months/year
$11,230
-
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,105
Cost:
$11,072
$4,398 102,286 $1,707 135 - - - - - - $4,398
102,286
kWh
$1,707
135
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,241
Cost:
$1,786
$680 15,826 $561 44 - - - - - - $680
15,826
kWh
$561
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$5,933
Cost:
$1,000
- - - - - - $5,933 3,333,333 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,933
3,333,333
Tgal
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,818
Cost:
-
$2,994 69,754 $2,824 224 - - - - - - $2,994
69,754
kWh
$2,824
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$976
Cost:
$505
$577 13,482 $399 32 - - - - - - $577
13,482
kWh
$399
32
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$546
Cost:
-
$319 7,327 $227 18 - - - - - - $319
7,327
kWh
$227
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,441
Cost:
$8,360
$(-826) (-19,343) - - $5,267 1,420 - - - - $(-826)
(-19,343)
kWh
-
-
kW-months/year
$5,267
1,420
MMBtu
-
-
Tgal
-
-
$
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,999
Cost:
$10,000
- - - - $3,999 1,078 - - - - -
-
kWh
-
-
kW-months/year
$3,999
1,078
MMBtu
-
-
Tgal
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,899
Cost:
$740
$1,218 28,429 $681 54 - - - - - - $1,218
28,429
kWh
$681
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 3.4151 MINIMIZE WATER USAGE Savings:
$1,424
Cost:
-
- - - - - - $1,424 800,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,424
800,000
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$201,299
Cost:
$448,863
$170,180 3,957,796 $89,691 7,107 $(-32,269) (-13,740) $7,357 4,133,333 $(-33,660) - $170,180
3,957,796
kWh
$89,691
7,107
kW-months/year
$(-32,269)
(-13,740)
MMBtu
$7,357
4,133,333
Tgal
$(-33,660)
-
$
TOTAL IMPLEMENTED Savings:
$46,768
Cost:
$14,640
$4,531 105,510 $3,732 296 $31,148 3,353 $7,357 4,133,333 - - $4,531
105,510
kWh
$3,732
296
kW-months/year
$31,148
3,353
MMBtu
$7,357
4,133,333
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes