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IAC Assessment: WI0287
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IAC Assessment: WI0287
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Steel and wire coils, metal lithography
NAICS n/a
SIC 3516 -
Sales $10,000,000-$50,000,000
# of Employees 39
Plant Area (Sq.Ft.) 65,000
Annual Production 0 Units
Production Hrs. Annual 3,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,821 993,552 kWh $0.04
Electricity Demand $59,535 4,901 kW-months/year $12.15
Electricity Fees $3,539 - $ -
Natural Gas $99,131 24,152 MMBtu $4.10
TOTAL ENERGY COSTS $217,417
RECOMMENDED SAVINGS* $107,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,480
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $ $ $
01: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$71,155
Cost:
$98,280
$(-6,138) (-165,592) $(-6,707) (-552) - - - - - - - - $86,400 - $(-2,400) - - - $(-6,138)
(-165,592)
kWh
$(-6,707)
(-552)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
$86,400
-
$
$(-2,400)
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$27,837
Cost:
$11,500
- - - - $27,837 6,789 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$27,837
6,789
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,030
Cost:
-
- - - - - - - - $3,030 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,030
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,602
Cost:
$5,000
- - - - - - - - - - $1,602 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$1,602
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,279
Cost:
$400
- - - - $1,279 312 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,279
312
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$1,041
Cost:
$1,475
- - - - - - $1,041 720,900 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,041
720,900
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$985
Cost:
$30
$542 14,654 $443 36 - - - - - - - - - - - - - - $542
14,654
kWh
$443
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$439
Cost:
$736
$220 5,862 $219 18 - - - - - - - - - - - - - - $220
5,862
kWh
$219
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$220
Cost:
-
- - - - - - - - - - - - - - - - $220 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
$220
-
$
TOTAL RECOMMENDED Savings:
$107,588
Cost:
$117,421
$(-5,376) (-145,076) $(-6,045) (-498) $29,116 7,101 $1,041 720,900 $3,030 - $1,602 - $86,400 - $(-2,400) - $220 - $(-5,376)
(-145,076)
kWh
$(-6,045)
(-498)
kW-months/year
$29,116
7,101
MMBtu
$1,041
720,900
Tgal
$3,030
-
lb
$1,602
-
lb
$86,400
-
$
$(-2,400)
-
$
$220
-
$
TOTAL IMPLEMENTED Savings:
$1,480
Cost:
$2,211
$220 5,862 $219 18 - - $1,041 720,900 - - - - - - - - - - $220
5,862
kWh
$219
18
kW-months/year
-
-
MMBtu
$1,041
720,900
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material