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IAC Assessment: WI0295
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IAC Assessment: WI0295
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Zinc and Aluminum Die Casting
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 72
Plant Area (Sq.Ft.) 66,500
Annual Production 1,248,000 Pounds
Production Hrs. Annual 4,250
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,254 2,218,347 kWh $0.03
Electricity Demand $49,608 5,752 kW-months/year $8.62
Electricity Fees $7,619 - $ -
Natural Gas $212,104 58,051 MMBtu $3.65
TOTAL ENERGY COSTS $373,502
RECOMMENDED SAVINGS* $212,238 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ $
01: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$119,785
Cost:
-
- - - - - - - - - - - - $119,785 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$119,785
-
$
-
-
$
02: 4.653 MAINTAIN/ENLARGE A STOCK OF SPARE PARTS Savings:
$68,700
Cost:
-
- - - - - - - - - - $(-7,800) - - - $76,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$(-7,800)
-
$
-
-
$
$76,500
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$14,566
Cost:
-
- - - - - - - - - - $14,566 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$14,566
-
$
-
-
$
-
-
$
04: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$6,488
Cost:
$10,000
- - - - $(-512) (-140) $9,000 27,000 $(-2,000) - - - - - - - -
-
kWh
-
-
kW-months/year
$(-512)
(-140)
MMBtu
$9,000
27,000
gal
$(-2,000)
-
$
-
-
$
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$822
Cost:
$1,010
- - - - $822 225 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$822
225
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$807
Cost:
$500
- - - - $807 221 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$807
221
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$617
Cost:
-
- - $917 101 - - - - $(-300) - - - - - - - -
-
kWh
$917
101
kW-months/year
-
-
MMBtu
-
-
gal
$(-300)
-
$
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$453
Cost:
-
$278 9,672 $175 19 - - - - - - - - - - - - $278
9,672
kWh
$175
19
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$212,238
Cost:
$11,510
$278 9,672 $1,092 120 $1,117 306 $9,000 27,000 $(-2,300) - $6,766 - $119,785 - $76,500 - $278
9,672
kWh
$1,092
120
kW-months/year
$1,117
306
MMBtu
$9,000
27,000
gal
$(-2,300)
-
$
$6,766
-
$
$119,785
-
$
$76,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product