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IAC Assessment: WI0298
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IAC Assessment: WI0298
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Electric Resistors and Switches
NAICS n/a
SIC 3676 - Electronic Resistors
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 165,000
Annual Production 0 Units
Production Hrs. Annual 4,375
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,446 5,791,032 kWh $0.04
Electricity Demand $226,949 15,971 kW-months/year $14.21
Electricity Fees $3,226 - $ -
Natural Gas $69,466 19,060 MMBtu $3.64
TOTAL ENERGY COSTS $537,962
RECOMMENDED SAVINGS* $88,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,634
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$29,190
Cost:
$30,000
$13,331 342,614 $30,072 2,014 $(-14,213) (-3,905) - - - - - - $13,331
342,614
kWh
$30,072
2,014
kW-months/year
$(-14,213)
(-3,905)
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,867
Cost:
$1,480
$946 24,326 $1,921 129 - - - - - - - - $946
24,326
kWh
$1,921
129
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,444
Cost:
$120
$807 20,809 $637 43 - - - - - - - - $807
20,809
kWh
$637
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$25,193
Cost:
-
- - $33,593 2,250 - - - - $(-8,400) - - - -
-
kWh
$33,593
2,250
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-8,400)
-
$
-
-
$
05: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$24,000
Cost:
$20,000
- - - - - - - - $24,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$24,000
-
$
-
-
$
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$3,119
Cost:
$18,000
$(-4,181) (-55,979) - - - - $7,800 5,200,000 $(-500) - - - $(-4,181)
(-55,979)
kWh
-
-
kW-months/year
-
-
MMBtu
$7,800
5,200,000
Tgal
$(-500)
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$2,100
Cost:
$1,000
- - - - - - $2,100 1,400,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,100
1,400,000
Tgal
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$686
Cost:
-
$235 6,155 $451 30 - - - - - - - - $235
6,155
kWh
$451
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$140
Cost:
-
- - - - - - - - - - $140 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$140
-
$
TOTAL RECOMMENDED Savings:
$88,739
Cost:
$70,600
$11,138 337,925 $66,674 4,466 $(-14,213) (-3,905) $9,900 6,600,000 $15,100 - $140 - $11,138
337,925
kWh
$66,674
4,466
kW-months/year
$(-14,213)
(-3,905)
MMBtu
$9,900
6,600,000
Tgal
$15,100
-
$
$140
-
$
TOTAL IMPLEMENTED Savings:
$54,634
Cost:
$50,120
$14,138 363,423 $30,709 2,057 $(-14,213) (-3,905) - - $24,000 - - - $14,138
363,423
kWh
$30,709
2,057
kW-months/year
$(-14,213)
(-3,905)
MMBtu
-
-
Tgal
$24,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes