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IAC Assessment: WI0299
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IAC Assessment: WI0299
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1997
Principal Product Polystyrene insulation and packaging foam
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 131,250
Annual Production 12,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $53,035 1,481,536 kWh $0.04
Electricity Demand $52,403 4,296 kW-months/year $12.20
Electricity Fees $1,693 - $ -
Natural Gas $127,709 30,688 MMBtu $4.16
TOTAL ENERGY COSTS $310,690
RECOMMENDED SAVINGS* $103,657 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,356
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$36,166
Cost:
$7,000
$(-202) (-5,275) $(-432) (-34) - - $36,800 - $(-202)
(-5,275)
kWh
$(-432)
(-34)
kW-months/year
-
-
MMBtu
$36,800
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$18,337
Cost:
-
- - $19,137 1,490 - - $(-800) - -
-
kWh
$19,137
1,490
kW-months/year
-
-
MMBtu
$(-800)
-
$
03: 3.6126 DIRECT WASTE GASSES TO BOILER COMBUSTION AIR Savings:
$16,400
Cost:
$10,000
- - - - $16,400 3,940 - - -
-
kWh
-
-
kW-months/year
$16,400
3,940
MMBtu
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$15,359
Cost:
$10,000
- - - - $15,359 3,692 - - -
-
kWh
-
-
kW-months/year
$15,359
3,692
MMBtu
-
-
$
05: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$8,748
Cost:
$12,000
$(-20) (-586) $(-432) (-34) - - $9,200 - $(-20)
(-586)
kWh
$(-432)
(-34)
kW-months/year
-
-
MMBtu
$9,200
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,439
Cost:
$16,400
$6,439 170,868 - - - - - - $6,439
170,868
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,424
Cost:
$500
- - - - $1,424 342 - - -
-
kWh
-
-
kW-months/year
$1,424
342
MMBtu
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$784
Cost:
$740
$488 12,896 $296 23 - - - - $488
12,896
kWh
$296
23
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,657
Cost:
$56,640
$6,705 177,903 $18,569 1,445 $33,183 7,974 $45,200 - $6,705
177,903
kWh
$18,569
1,445
kW-months/year
$33,183
7,974
MMBtu
$45,200
-
$
TOTAL IMPLEMENTED Savings:
$27,356
Cost:
$23,240
$468 12,310 $(-136) (-11) $17,824 4,282 $9,200 - $468
12,310
kWh
$(-136)
(-11)
kW-months/year
$17,824
4,282
MMBtu
$9,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes