Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Polystyrene insulation and packaging foam |
| NAICS | n/a |
| SIC | 3086 - Plastics Foam Products |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 80 |
| Plant Area (Sq.Ft.) | 131,250 |
| Annual Production | 12,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $53,035 | 1,481,536 | kWh | $0.04 |
| Electricity Demand | $52,403 | 4,296 | kW-months/year | $12.20 |
| Electricity Fees | $1,693 | - | $ | - |
| Natural Gas | $127,709 | 30,688 | MMBtu | $4.16 |
| TOTAL ENERGY COSTS | $310,690 | |||
| RECOMMENDED SAVINGS* | $103,657 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $27,356 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT |
Savings: $36,166 Cost: $7,000 |
$(-202) | (-5,275) | $(-432) | (-34) | - | - | $36,800 | - |
$(-202) (-5,275) kWh |
$(-432) (-34) kW-months/year |
- - MMBtu |
$36,800 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $18,337 Cost: - |
- | - | $19,137 | 1,490 | - | - | $(-800) | - |
- - kWh |
$19,137 1,490 kW-months/year |
- - MMBtu |
$(-800) - $ |
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| 03: 3.6126 DIRECT WASTE GASSES TO BOILER COMBUSTION AIR |
Savings: $16,400 Cost: $10,000 |
- | - | - | - | $16,400 | 3,940 | - | - |
- - kWh |
- - kW-months/year |
$16,400 3,940 MMBtu |
- - $ |
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| 04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $15,359 Cost: $10,000 |
- | - | - | - | $15,359 | 3,692 | - | - |
- - kWh |
- - kW-months/year |
$15,359 3,692 MMBtu |
- - $ |
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| 05: 4.444 INSTALL SYSTEM TO COLLECT SCRAP |
Savings: $8,748 Cost: $12,000 |
$(-20) | (-586) | $(-432) | (-34) | - | - | $9,200 | - |
$(-20) (-586) kWh |
$(-432) (-34) kW-months/year |
- - MMBtu |
$9,200 - $ |
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| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $6,439 Cost: $16,400 |
$6,439 | 170,868 | - | - | - | - | - | - |
$6,439 170,868 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,424 Cost: $500 |
- | - | - | - | $1,424 | 342 | - | - |
- - kWh |
- - kW-months/year |
$1,424 342 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $784 Cost: $740 |
$488 | 12,896 | $296 | 23 | - | - | - | - |
$488 12,896 kWh |
$296 23 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $103,657 Cost: $56,640 |
$6,705 | 177,903 | $18,569 | 1,445 | $33,183 | 7,974 | $45,200 | - | $6,705 177,903 kWh |
$18,569 1,445 kW-months/year |
$33,183 7,974 MMBtu |
$45,200 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $27,356 Cost: $23,240 |
$468 | 12,310 | $(-136) | (-11) | $17,824 | 4,282 | $9,200 | - | $468 12,310 kWh |
$(-136) (-11) kW-months/year |
$17,824 4,282 MMBtu |
$9,200 - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||