Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Molded and non-molded chemical products |
| NAICS | n/a |
| SIC | 2899 - Chemical Preparations, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 122 |
| Plant Area (Sq.Ft.) | 85,000 |
| Annual Production | 67,000,000 Pieces |
| Production Hrs. Annual | 3,550 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $57,527 | 1,321,805 | kWh | $0.04 |
| Electricity Demand | $52,736 | 4,257 | kW-months/year | $12.39 |
| Electricity Fees | $2,007 | - | $ | - |
| Natural Gas | $75,846 | 18,319 | MMBtu | $4.14 |
| TOTAL ENERGY COSTS | $217,628 | |||
| RECOMMENDED SAVINGS* | $90,093 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $66,700 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | lb | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $61,113 Cost: $30,000 |
$(-356) | (-7,327) | $(-406) | (-30) | - | - | - | - | - | - | - | - | $61,875 | - | - | - |
$(-356) (-7,327) kWh |
$(-406) (-30) kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - lb |
$61,875 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER |
Savings: $11,999 Cost: $17,000 |
$(-953) | (-19,930) | $(-689) | (-50) | $8,557 | 2,067 | $5,084 | 1,533,600 | - | - | - | - | - | - | - | - |
$(-953) (-19,930) kWh |
$(-689) (-50) kW-months/year |
$8,557 2,067 MMBtu |
$5,084 1,533,600 Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE |
Savings: $5,148 Cost: $17,000 |
- | - | - | - | - | - | - | - | $4,980 | 660 | $(-181) | (-271) | $(-938) | - | $1,287 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$4,980 660 gal |
$(-181) (-271) lb |
$(-938) - $ |
$1,287 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,810 Cost: $90 |
$1,632 | 33,998 | $1,178 | 86 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,632 33,998 kWh |
$1,178 86 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $606 Cost: $640 |
$352 | 7,327 | $254 | 19 | - | - | - | - | - | - | - | - | - | - | - | - |
$352 7,327 kWh |
$254 19 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $2,192 Cost: - |
- | - | - | - | $2,192 | 529 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,192 529 MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $1,932 Cost: $400 |
- | - | - | - | $1,932 | 467 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,932 467 MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $1,355 Cost: $500 |
- | - | - | - | $1,355 | 327 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,355 327 MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $1,241 Cost: $2,739 |
- | - | - | - | $1,241 | 300 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,241 300 MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,112 Cost: $5,000 |
$1,112 | 23,154 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$1,112 23,154 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS |
Savings: $585 Cost: - |
- | - | $585 | 38 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$585 38 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - lb |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $90,093 Cost: $73,369 |
$1,787 | 37,222 | $922 | 63 | $15,277 | 3,690 | $5,084 | 1,533,600 | $4,980 | 660 | $(-181) | (-271) | $60,937 | - | $1,287 | - | $1,787 37,222 kWh |
$922 63 kW-months/year |
$15,277 3,690 MMBtu |
$5,084 1,533,600 Tgal |
$4,980 660 gal |
$(-181) (-271) lb |
$60,937 - $ |
$1,287 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $66,700 Cost: $30,090 |
$1,276 | 26,671 | $1,357 | 94 | $2,192 | 529 | - | - | - | - | - | - | $61,875 | - | - | - | $1,276 26,671 kWh |
$1,357 94 kW-months/year |
$2,192 529 MMBtu |
- - Tgal |
- - gal |
- - lb |
$61,875 - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | lb | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||