IAC logo
IAC Assessment: WI0312
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0312
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Steel Rolls
NAICS n/a
SIC 3547 - Rolling Mill Machinery
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 30,000
Annual Production 600 Pieces
Production Hrs. Annual 5,125
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,340 798,359 kWh $0.04
Electricity Demand $28,627 2,389 kW-months/year $11.98
Electricity Fees $1,308 - $ -
Natural Gas $121,397 34,047 MMBtu $3.57
TOTAL ENERGY COSTS $187,739
RECOMMENDED SAVINGS* $174,347 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,658
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$153,750
Cost:
$30,000
- - - - - - - - - - $153,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$153,750
-
$
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$12,702
Cost:
$42,000
- - - - $12,702 3,558 - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,702
3,558
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$2,744
Cost:
$7,000
- - - - - - - - - - - - $2,744 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$2,744
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,170
Cost:
-
$1,179 29,601 $991 79 - - - - - - - - - - $1,179
29,601
kWh
$991
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,422
Cost:
-
$968 24,326 $454 36 - - - - - - - - - - $968
24,326
kWh
$454
36
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,071
Cost:
$4,000
- - - - - - $1,937 280 $(-124) (-115) $(-560) - $(-182) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,937
280
gal
$(-124)
(-115)
lb
$(-560)
-
$
$(-182)
-
$
07: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$488
Cost:
-
- - - - - - - - - - - - $488 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$488
-
$
TOTAL RECOMMENDED Savings:
$174,347
Cost:
$83,000
$2,147 53,927 $1,445 115 $12,702 3,558 $1,937 280 $(-124) (-115) $153,190 - $3,050 - $2,147
53,927
kWh
$1,445
115
kW-months/year
$12,702
3,558
MMBtu
$1,937
280
gal
$(-124)
(-115)
lb
$153,190
-
$
$3,050
-
$
TOTAL IMPLEMENTED Savings:
$2,658
Cost:
-
$1,179 29,601 $991 79 - - - - - - - - $488 - $1,179
29,601
kWh
$991
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$488
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost