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IAC Assessment: WI0324
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IAC Assessment: WI0324
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Sheet Metal Fabrication
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $5,000,000-$10,000,000
# of Employees 32
Plant Area (Sq.Ft.) 27,000
Annual Production 18,000 Pieces
Production Hrs. Annual 5,375
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $22,566 562,134 kWh $0.04
Electricity Demand $17,869 1,464 kW-months/year $12.21
Electricity Fees $723 - $ -
Natural Gas $5,585 1,006 MMBtu $5.55
TOTAL ENERGY COSTS $25,293
RECOMMENDED SAVINGS* $9,049 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,294
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,936
Cost:
-
- - $5,336 414 - - $(-1,400) - - - -
-
kWh
$5,336
414
kW-months/year
-
-
MMBtu
$(-1,400)
-
$
-
-
$
02: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$487
Cost:
-
- - $487 38 - - - - - - -
-
kWh
$487
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,780
Cost:
$850
- - - - $1,780 304 - - - - -
-
kWh
-
-
kW-months/year
$1,780
304
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,054
Cost:
$400
- - - - $1,054 180 - - - - -
-
kWh
-
-
kW-months/year
$1,054
180
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$381
Cost:
$90
$252 5,862 $129 10 - - - - - - $252
5,862
kWh
$129
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$372
Cost:
$640
$242 5,569 $130 10 - - - - - - $242
5,569
kWh
$130
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$1,039
Cost:
-
- - - - - - - - $1,039 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,039
-
$
TOTAL RECOMMENDED Savings:
$9,049
Cost:
$1,980
$494 11,431 $6,082 472 $2,834 484 $(-1,400) - $1,039 - $494
11,431
kWh
$6,082
472
kW-months/year
$2,834
484
MMBtu
$(-1,400)
-
$
$1,039
-
$
TOTAL IMPLEMENTED Savings:
$2,294
Cost:
$1,130
$494 11,431 $746 58 $1,054 180 - - - - $494
11,431
kWh
$746
58
kW-months/year
$1,054
180
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes