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IAC Assessment: WI0340
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IAC Assessment: WI0340
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Custom Fabricated Metal Products
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 104,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 4,950
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,669 2,104,924 kWh $0.03
Electricity Demand $52,346 6,086 kW-months/year $8.60
Electricity Fees $6,981 - $ -
Natural Gas $4,084 685 MMBtu $5.96
TOTAL ENERGY COSTS $140,762
RECOMMENDED SAVINGS* $20,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,014
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,153
Cost:
$30,618
$4,581 141,266 $4,572 504 - - - - - - - - - - - - $4,581
141,266
kWh
$4,572
504
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$3,971
Cost:
-
- - - - - - - - - - - - $3,971 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$3,971
-
$
-
-
$
03: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$2,819
Cost:
$6,000
- - - - - - $1,320 495 $(-407) (-307) $(-792) - - - $2,698 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,320
495
gal
$(-407)
(-307)
lb
$(-792)
-
$
-
-
$
$2,698
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,051
Cost:
-
$1,094 33,705 $957 106 - - - - - - - - - - - - $1,094
33,705
kWh
$957
106
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,340
Cost:
$2,000
- - - - $1,340 225 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,340
225
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$542
Cost:
$740
$362 11,137 $180 20 - - - - - - - - - - - - $362
11,137
kWh
$180
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$470
Cost:
$150
$470 14,361 - - - - - - - - - - - - - - $470
14,361
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.8112 COMBINE UTILITY METERS Savings:
$246
Cost:
$200
- - - - - - - - - - - - $246 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$246
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,592
Cost:
$39,708
$6,507 200,469 $5,709 630 $1,340 225 $1,320 495 $(-407) (-307) $(-792) - $4,217 - $2,698 - $6,507
200,469
kWh
$5,709
630
kW-months/year
$1,340
225
MMBtu
$1,320
495
gal
$(-407)
(-307)
lb
$(-792)
-
$
$4,217
-
$
$2,698
-
$
TOTAL IMPLEMENTED Savings:
$13,014
Cost:
$32,768
$6,145 189,332 $5,529 610 $1,340 225 - - - - - - - - - - $6,145
189,332
kWh
$5,529
610
kW-months/year
$1,340
225
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material