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IAC Assessment: WI0341
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IAC Assessment: WI0341
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Packaging Cartons
NAICS n/a
SIC 2652 - Setup Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 221,600
Annual Production 2,857 Tons
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $90,339 2,303,634 kWh $0.04
Electricity Demand $77,808 8,456 kW-months/year $9.20
Electricity Fees $10,653 - $ -
Natural Gas $26,079 6,332 MMBtu $4.12
TOTAL ENERGY COSTS $218,007
RECOMMENDED SAVINGS* $55,380 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,174
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$40,755
Cost:
-
- - - - - - - - - - $40,755 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$40,755
-
$
-
-
$
02: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$4,636
Cost:
$7,000
$(-4) (-293) - - - - $(-1,080) - - - - - $5,720 - $(-4)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
-
-
$
-
-
$
$5,720
-
$
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,404
Cost:
$8,000
$(-290) (-7,034) - - $2,694 654 - - - - - - - - $(-290)
(-7,034)
kWh
-
-
kW-months/year
$2,694
654
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$648
Cost:
$1,086
- - - - $648 157 - - - - - - - - -
-
kWh
-
-
kW-months/year
$648
157
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,991
Cost:
-
$1,148 27,843 $843 87 - - - - - - - - - - $1,148
27,843
kWh
$843
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$1,824
Cost:
-
- - - - - - - - $1,824 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,824
-
$
-
-
$
-
-
$
07: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,647
Cost:
$300
- - $1,647 132 - - - - - - - - - - -
-
kWh
$1,647
132
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,475
Cost:
-
- - $2,175 224 - - $(-700) - - - - - - - -
-
kWh
$2,175
224
kW-months/year
-
-
MMBtu
$(-700)
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,380
Cost:
$16,386
$854 20,516 $4,665 443 $3,342 811 $(-1,780) - $1,824 - $40,755 - $5,720 - $854
20,516
kWh
$4,665
443
kW-months/year
$3,342
811
MMBtu
$(-1,780)
-
$
$1,824
-
$
$40,755
-
$
$5,720
-
$
TOTAL IMPLEMENTED Savings:
$6,174
Cost:
$9,386
$(-290) (-7,034) $3,822 356 $3,342 811 $(-700) - - - - - - - $(-290)
(-7,034)
kWh
$3,822
356
kW-months/year
$3,342
811
MMBtu
$(-700)
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost