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IAC Assessment: WI0344
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IAC Assessment: WI0344
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Custom Metal Stampings
NAICS n/a
SIC 3460 -
Sales $10,000,000-$50,000,000
# of Employees 63
Plant Area (Sq.Ft.) 90,000
Annual Production 11,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,620 1,390,680 kWh $0.03
Electricity Demand $35,559 4,051 kW-months/year $8.78
Electricity Fees $5,043 - $ -
Natural Gas $9,100 1,654 MMBtu $5.50
TOTAL ENERGY COSTS $106,793
RECOMMENDED SAVINGS* $47,831 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,128
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$32,000
Cost:
$2,800
- - - - - - - - - - $32,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$32,000
-
$
-
-
$
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,862
Cost:
$11,000
$(-453) (-14,068) - - $4,315 785 - - - - - - - - $(-453)
(-14,068)
kWh
-
-
kW-months/year
$4,315
785
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 3.4155 METER WASTE WATER Savings:
$3,128
Cost:
$1,000
- - - - - - $3,128 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,128
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,086
Cost:
$2,445
$1,919 59,203 $1,167 126 - - - - - - - - - - $1,919
59,203
kWh
$1,167
126
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$2,243
Cost:
-
- - - - - - - - $(-222) (-6,860) - - $2,465 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-222)
(-6,860)
lb
-
-
$
$2,465
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,777
Cost:
$1,280
$1,263 38,980 $514 55 - - - - - - - - - - $1,263
38,980
kWh
$514
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$917
Cost:
-
- - $917 99 - - - - - - - - - - -
-
kWh
$917
99
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$260
Cost:
$100
- - $260 26 - - - - - - - - - - -
-
kWh
$260
26
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$558
Cost:
$600
- - - - $558 102 - - - - - - - - -
-
kWh
-
-
kW-months/year
$558
102
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,831
Cost:
$19,225
$2,729 84,115 $2,858 306 $4,873 887 $3,128 - $(-222) (-6,860) $32,000 - $2,465 - $2,729
84,115
kWh
$2,858
306
kW-months/year
$4,873
887
MMBtu
$3,128
-
Tgal
$(-222)
(-6,860)
lb
$32,000
-
$
$2,465
-
$
TOTAL IMPLEMENTED Savings:
$35,128
Cost:
$3,800
- - - - - - $3,128 - - - $32,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,128
-
Tgal
-
-
lb
$32,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes