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IAC Assessment: WI0345
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IAC Assessment: WI0345
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Gaskets
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $50,000,000-$100,000,000
# of Employees 425
Plant Area (Sq.Ft.) 170,609
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,585
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $184,059 6,048,066 kWh $0.03
Electricity Demand $122,860 13,095 kW-months/year $9.38
Electricity Fees $5,148 - $ -
Natural Gas $52,678 11,689 MMBtu $4.51
TOTAL ENERGY COSTS $467,898
RECOMMENDED SAVINGS* $142,286 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,571
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$78,000
Cost:
$35,000
- - - - - - - - - - $78,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$78,000
-
$
-
-
$
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$21,791
Cost:
$22,000
$(-1,053) (-32,825) $(-593) (-60) - - $23,937 16,599,330 - - - - - - $(-500) - $(-1,053)
(-32,825)
kWh
$(-593)
(-60)
kW-months/year
-
-
MMBtu
$23,937
16,599,330
Tgal
-
-
lb
-
-
$
-
-
$
$(-500)
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$15,973
Cost:
-
- - - - - - - - - - - - $15,973 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$15,973
-
$
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$8,207
Cost:
$500
- - - - - - - - - - - - $8,207 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$8,207
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,553
Cost:
$2,000
- - - - $5,553 1,231 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,553
1,231
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,669
Cost:
$740
$1,907 59,496 $762 77 - - - - - - - - - - - - $1,907
59,496
kWh
$762
77
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$3,040
Cost:
-
- - - - - - - - - - - - $3,040 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$3,040
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,689
Cost:
-
- - - - - - - - $2,689 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,689
-
lb
-
-
$
-
-
$
-
-
$
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,562
Cost:
$500
- - $2,562 211 - - - - - - - - - - - - -
-
kWh
$2,562
211
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,014
Cost:
$1,400
- - - - $1,014 225 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,014
225
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$788
Cost:
$2,400
$226 7,034 $562 57 - - - - - - - - - - - - $226
7,034
kWh
$562
57
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$142,286
Cost:
$64,540
$1,080 33,705 $3,293 285 $6,567 1,456 $23,937 16,599,330 $2,689 - $78,000 - $27,220 - $(-500) - $1,080
33,705
kWh
$3,293
285
kW-months/year
$6,567
1,456
MMBtu
$23,937
16,599,330
Tgal
$2,689
-
lb
$78,000
-
$
$27,220
-
$
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$12,571
Cost:
$4,800
$226 7,034 $3,124 268 $1,014 225 - - - - - - $8,207 - - - $226
7,034
kWh
$3,124
268
kW-months/year
$1,014
225
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$8,207
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost