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IAC Assessment: WI0354
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IAC Assessment: WI0354
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Direct Current Motors
NAICS n/a
SIC 3621 - Motors And Generators
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 47,000
Annual Production 4,000 Pieces
Production Hrs. Annual 2,125
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,888 741,501 kWh $0.04
Electricity Demand $32,075 2,576 kW-months/year $12.45
Electricity Fees $13,754 - $ -
Natural Gas $26,761 5,239 MMBtu $5.11
TOTAL ENERGY COSTS $115,004
RECOMMENDED SAVINGS* $31,099 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,323
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$7,740
Cost:
$21,000
$2,453 55,979 $8,810 672 $(-3,523) (-689) - - - - - - - - - - $2,453
55,979
kWh
$8,810
672
kW-months/year
$(-3,523)
(-689)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$5,469
Cost:
$500
- - - - $5,469 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,469
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,465
Cost:
-
- - - - - - - - $5,465 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$5,465
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,567
Cost:
$18,988
$1,597 36,342 $1,970 150 - - - - - - - - - - - - $1,597
36,342
kWh
$1,970
150
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,618
Cost:
$500
- - - - - - - - - - - - - - $2,618 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$2,618
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,328
Cost:
$400
- - - - $2,328 456 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,328
456
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,418
Cost:
$4,850
- - - - - - $1,749 104 $(-87) (-46) $(-154) - $(-90) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,749
104
gal
$(-87)
(-46)
lb
$(-154)
-
$
$(-90)
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,284
Cost:
$5,000
- - - - - - - - $1,284 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,284
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$477
Cost:
$180
$210 4,689 $267 20 - - - - - - - - - - - - $210
4,689
kWh
$267
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$373
Cost:
$640
$165 3,810 $208 16 - - - - - - - - - - - - $165
3,810
kWh
$208
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$360
Cost:
$800
- - - - $360 71 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$360
71
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,099
Cost:
$52,858
$4,425 100,820 $11,255 858 $4,634 (-162) $1,749 104 $6,662 (-46) $(-154) - $(-90) - $2,618 - $4,425
100,820
kWh
$11,255
858
kW-months/year
$4,634
(-162)
MMBtu
$1,749
104
gal
$6,662
(-46)
lb
$(-154)
-
$
$(-90)
-
$
$2,618
-
$
TOTAL IMPLEMENTED Savings:
$19,323
Cost:
$26,508
$1,972 44,841 $2,445 186 $8,157 527 - - $6,749 - - - - - - - $1,972
44,841
kWh
$2,445
186
kW-months/year
$8,157
527
MMBtu
-
-
gal
$6,749
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost