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IAC Assessment: WI0356
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IAC Assessment: WI0356
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Die Cast Parts
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 160,000
Annual Production 4,500,000 Pounds
Production Hrs. Annual 6,600
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,011 4,327,081 kWh $0.04
Electricity Demand $126,951 10,434 kW-months/year $12.17
Electricity Fees $(-16,408) - $ -
Natural Gas $176,964 69,191 MMBtu $2.56
TOTAL ENERGY COSTS $486,954
RECOMMENDED SAVINGS* $112,383 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,718
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$77,392
Cost:
$162,000
$89,681 1,945,487 $63,242 4,716 $(-75,531) (-29,504) - - - - - - $89,681
1,945,487
kWh
$63,242
4,716
kW-months/year
$(-75,531)
(-29,504)
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,279
Cost:
$58,100
$17,279 374,853 - - - - - - - - - - $17,279
374,853
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,328
Cost:
$3,182
$4,965 107,562 $2,363 176 - - - - - - - - $4,965
107,562
kWh
$2,363
176
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,610
Cost:
$3,150
$(-226) (-4,982) - - $2,836 1,108 - - - - - - $(-226)
(-4,982)
kWh
-
-
kW-months/year
$2,836
1,108
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$223
Cost:
$666
- - - - $223 87 - - - - - - -
-
kWh
-
-
kW-months/year
$223
87
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,408
Cost:
$640
$1,520 33,118 $888 66 - - - - - - - - $1,520
33,118
kWh
$888
66
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,364
Cost:
-
- - - - - - $2,364 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,364
-
lb
-
-
$
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,469
Cost:
$500
- - - - - - - - - - $1,469 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$1,469
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,205
Cost:
$3,856
$565 12,309 $640 48 - - - - - - - - $565
12,309
kWh
$640
48
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$105
Cost:
-
- - - - - - - - $105 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$105
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$112,383
Cost:
$232,094
$113,784 2,468,347 $67,133 5,006 $(-72,472) (-28,309) $2,364 - $105 - $1,469 - $113,784
2,468,347
kWh
$67,133
5,006
kW-months/year
$(-72,472)
(-28,309)
MMBtu
$2,364
-
lb
$105
-
$
$1,469
-
$
TOTAL IMPLEMENTED Savings:
$3,718
Cost:
$4,496
$2,085 45,427 $1,528 114 - - - - $105 - - - $2,085
45,427
kWh
$1,528
114
kW-months/year
-
-
MMBtu
-
-
lb
$105
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost