Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 1999 |
| Principal Product | Aluminum Die Castings |
| NAICS | n/a |
| SIC | 3363 - Aluminum Die-castings |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 230 |
| Plant Area (Sq.Ft.) | 113,200 |
| Annual Production | 23,500,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $568,902 | 7,186,401 | kWh | $0.08 |
| Electricity Demand | $220,318 | 16,142 | kW-months/year | $13.65 |
| Electricity Fees | $74,597 | - | $ | - |
| Natural Gas | $273,324 | 78,774 | MMBtu | $3.47 |
| TOTAL ENERGY COSTS | $1,234,577 | |||
| RECOMMENDED SAVINGS* | $145,168 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $26,686 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $42,443 Cost: $155,500 |
$42,443 | 1,012,896 | - | - | - | - | - | - | - | - | - | - | - | - |
$42,443 1,012,896 kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL |
Savings: $39,582 Cost: $76,000 |
- | - | - | - | $(-13,772) | (-3,969) | $58,154 | 339,544 | - | - | $(-4,800) | - | - | - |
- - kWh |
- - kW-months/year |
$(-13,772) (-3,969) MMBtu |
$58,154 339,544 gal |
- - lb |
$(-4,800) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $25,236 Cost: $60,000 |
$33,939 | 810,082 | $26,820 | 1,800 | $(-35,523) | (-10,238) | - | - | - | - | - | - | - | - |
$33,939 810,082 kWh |
$26,820 1,800 kW-months/year |
$(-35,523) (-10,238) MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES |
Savings: $24,655 Cost: $10,800 |
- | - | - | - | $24,655 | 7,105 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$24,655 7,105 MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $3,282 Cost: $1,580 |
$2,077 | 49,531 | $1,205 | 81 | - | - | - | - | - | - | - | - | - | - |
$2,077 49,531 kWh |
$1,205 81 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $900 Cost: $210 |
$587 | 14,068 | $313 | 21 | - | - | - | - | - | - | - | - | - | - |
$587 14,068 kWh |
$313 21 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE |
Savings: $2,963 Cost: $7,000 |
- | - | - | - | - | - | $3,851 | 251 | $(-149) | (-84) | $(-300) | - | $(-439) | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$3,851 251 gal |
$(-149) (-84) lb |
$(-300) - $ |
$(-439) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $2,702 Cost: $1,000 |
- | - | - | - | - | - | - | - | $2,702 | 132,300 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$2,702 132,300 lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS |
Savings: $1,780 Cost: - |
- | - | - | - | - | - | - | - | $1,780 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$1,780 - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,131 Cost: $4,017 |
$633 | 15,240 | $498 | 33 | - | - | - | - | - | - | - | - | - | - |
$633 15,240 kWh |
$498 33 kW-months/year |
- - MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $494 Cost: $848 |
- | - | - | - | $494 | 144 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$494 144 MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $145,168 Cost: $316,955 |
$79,679 | 1,901,817 | $28,836 | 1,935 | $(-24,146) | (-6,958) | $62,005 | 339,795 | $4,333 | 132,216 | $(-5,100) | - | $(-439) | - | $79,679 1,901,817 kWh |
$28,836 1,935 kW-months/year |
$(-24,146) (-6,958) MMBtu |
$62,005 339,795 gal |
$4,333 132,216 lb |
$(-5,100) - $ |
$(-439) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $26,686 Cost: $15,027 |
$1,220 | 29,308 | $811 | 54 | $24,655 | 7,105 | - | - | - | - | - | - | - | - | $1,220 29,308 kWh |
$811 54 kW-months/year |
$24,655 7,105 MMBtu |
- - gal |
- - lb |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | lb | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||