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IAC Assessment: WI0360
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IAC Assessment: WI0360
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Gears, Housings, and Transmissions
NAICS n/a
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 330
Plant Area (Sq.Ft.) 204,000
Annual Production 6,000 Pieces
Production Hrs. Annual 7,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $414,768 12,349,942 kWh $0.03
Electricity Demand $345,447 24,400 kW-months/year $14.16
Electricity Fees $39,411 - $ -
Natural Gas $231,605 75,965 MMBtu $3.05
TOTAL ENERGY COSTS $1,102,892
RECOMMENDED SAVINGS* $96,242 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,133
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$24,990
Cost:
-
- - - - - - $(-10) (-5,700) - - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-10)
(-5,700)
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$25,000
-
$
02: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$17,374
Cost:
$22,500
- - - - - - - - $22,000 3,960 $(-992) (-1,327) $(-1,980) - $(-1,654) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$22,000
3,960
gal
$(-992)
(-1,327)
lb
$(-1,980)
-
$
$(-1,654)
-
$
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$15,954
Cost:
$16,000
- - - - $(-1,832) (-601) - - $20,786 62,700 - - $(-3,000) - - - - - -
-
kWh
-
-
kW-months/year
$(-1,832)
(-601)
MMBtu
-
-
Tgal
$20,786
62,700
gal
-
-
lb
$(-3,000)
-
$
-
-
$
-
-
$
04: 2.7251 REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF Savings:
$7,161
Cost:
$40,800
$3,169 85,287 $4,169 267 - - $(-177) (-102,240) - - - - - - - - - - $3,169
85,287
kWh
$4,169
267
kW-months/year
-
-
MMBtu
$(-177)
(-102,240)
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$2,661
Cost:
$8,000
$1,744 46,893 $917 59 - - - - - - - - - - - - - - $1,744
46,893
kWh
$917
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,483
Cost:
$1,000
- - - - $6,483 2,126 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,483
2,126
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,603
Cost:
$640
$3,016 81,184 $1,587 102 - - - - - - - - - - - - - - $3,016
81,184
kWh
$1,587
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$5,510
Cost:
$400
- - $5,510 259 - - - - - - - - - - - - - - -
-
kWh
$5,510
259
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,092
Cost:
$500
- - - - - - - - - - - - - - - - $4,092 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$4,092
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,640
Cost:
$5,800
$1,325 35,756 $1,315 84 - - - - - - - - - - - - - - $1,325
35,756
kWh
$1,315
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$1,891
Cost:
$500
$55 1,465 - - $1,836 118 - - - - - - - - - - - - $55
1,465
kWh
-
-
kW-months/year
$1,836
118
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,735
Cost:
$400
- - - - $1,735 569 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,735
569
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,148
Cost:
$725
$623 16,706 $525 34 - - - - - - - - - - - - - - $623
16,706
kWh
$525
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,242
Cost:
$97,265
$9,932 267,291 $14,023 805 $8,222 2,212 $(-187) (-107,940) $42,786 66,660 $(-992) (-1,327) $(-4,980) - $(-1,654) - $29,092 - $9,932
267,291
kWh
$14,023
805
kW-months/year
$8,222
2,212
MMBtu
$(-187)
(-107,940)
Tgal
$42,786
66,660
gal
$(-992)
(-1,327)
lb
$(-4,980)
-
$
$(-1,654)
-
$
$29,092
-
$
TOTAL IMPLEMENTED Savings:
$14,133
Cost:
$7,200
$1,380 37,221 $6,825 343 $1,836 118 - - - - - - - - - - $4,092 - $1,380
37,221
kWh
$6,825
343
kW-months/year
$1,836
118
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$4,092
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost