IAC logo
IAC Assessment: WI0373
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0373
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Printed Circuit Boards
NAICS n/a
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 77,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,754 9,055,686 kWh $0.03
Electricity Demand $226,443 16,094 kW-months/year $14.07
Electricity Fees $32,812 - $ -
Natural Gas $27,441 8,115 MMBtu $3.38
TOTAL ENERGY COSTS $1,236,069
RECOMMENDED SAVINGS* $188,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$140,160
Cost:
$35,000
- - - - - - - - $140,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$140,160
-
$
02: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$15,689
Cost:
$9,000
- - - - - - $16,089 162,300 $(-400) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,089
162,300
lb
$(-400)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,048
Cost:
$2,000
$(-652) (-18,171) $(-496) (-34) $9,196 2,721 - - - - $(-652)
(-18,171)
kWh
$(-496)
(-34)
kW-months/year
$9,196
2,721
MMBtu
-
-
lb
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,969
Cost:
$2,196
$4,195 116,940 $1,774 120 - - - - - - $4,195
116,940
kWh
$1,774
120
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,581
Cost:
$7,397
$3,673 102,286 $1,908 129 - - - - - - $3,673
102,286
kWh
$1,908
129
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,412
Cost:
$740
$3,920 109,320 $1,492 101 - - - - - - $3,920
109,320
kWh
$1,492
101
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,479
Cost:
-
- - - - - - $5,479 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,479
-
lb
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,121
Cost:
$1,050
$(-44) (-1,172) - - $1,165 345 - - - - $(-44)
(-1,172)
kWh
-
-
kW-months/year
$1,165
345
MMBtu
-
-
lb
-
-
$
09: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$593
Cost:
$500
- - - - $593 - - - - - -
-
kWh
-
-
kW-months/year
$593
-
MMBtu
-
-
lb
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$200
Cost:
-
$141 3,810 $59 4 - - - - - - $141
3,810
kWh
$59
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$188,252
Cost:
$57,883
$11,233 313,013 $4,737 320 $10,954 3,066 $21,568 162,300 $139,760 - $11,233
313,013
kWh
$4,737
320
kW-months/year
$10,954
3,066
MMBtu
$21,568
162,300
lb
$139,760
-
$
TOTAL IMPLEMENTED Savings:
$27,239
Cost:
$18,593
$7,868 219,226 $3,682 249 - - $16,089 162,300 $(-400) - $7,868
219,226
kWh
$3,682
249
kW-months/year
-
-
MMBtu
$16,089
162,300
lb
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes