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IAC Assessment: WI0377
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IAC Assessment: WI0377
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Laminated Products
NAICS n/a
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $50,000,000-$100,000,000
# of Employees 182
Plant Area (Sq.Ft.) 248,636
Annual Production 232,200 Thousand Feet
Production Hrs. Annual 7,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $423,092 11,882,474 kWh $0.04
Electricity Demand $350,998 25,058 kW-months/year $14.01
Electricity Fees $53,396 - $ -
Natural Gas $1,102,799 342,213 MMBtu $3.22
TOTAL ENERGY COSTS $2,115,858
RECOMMENDED SAVINGS* $190,287 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,386
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ lb $ $ $ $ $ $ $ $
01: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$52,550
Cost:
-
- - - - - - $5,525 2,351 - - - - - - - - - - $47,025 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,525
2,351
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
$47,025
-
$
-
-
$
02: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$30,000
Cost:
-
- - - - - - - - - - $30,000 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$30,000
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$27,894
Cost:
-
- - - - - - - - - - - - $35,400 51,920 - - $(-7,506) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$35,400
51,920
lb
-
-
$
$(-7,506)
-
$
-
-
$
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$22,050
Cost:
$11,000
- - - - - - - - - - - - $22,050 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$22,050
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$17,748
Cost:
$24,000
- - - - - - - - $28,780 26,179 $(-3,451) (-9,032) - - $(-7,581) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$28,780
26,179
gal
$(-3,451)
(-9,032)
lb
-
-
lb
$(-7,581)
-
$
-
-
$
-
-
$
-
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$10,494
Cost:
$20,500
$(-15) (-293) - - - - - - - - - - - - $(-1,800) - - - - - $12,309 - $(-15)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
$(-1,800)
-
$
-
-
$
-
-
$
$12,309
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$13,592
Cost:
$8,205
$7,826 210,434 $5,766 394 - - - - - - - - - - - - - - - - - - $7,826
210,434
kWh
$5,766
394
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,629
Cost:
$23,136
$5,844 157,093 $4,785 327 - - - - - - - - - - - - - - - - - - $5,844
157,093
kWh
$4,785
327
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,343
Cost:
$7,200
$3,343 89,977 - - - - - - - - - - - - - - - - - - - - $3,343
89,977
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,256
Cost:
$508
- - - - $1,256 390 - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,256
390
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$459
Cost:
$2,100
$206 5,569 $253 17 - - - - - - - - - - - - - - - - - - $206
5,569
kWh
$253
17
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$272
Cost:
$60
$157 4,103 $115 8 - - - - - - - - - - - - - - - - - - $157
4,103
kWh
$115
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$190,287
Cost:
$96,709
$17,361 466,883 $10,919 746 $1,256 390 $5,525 2,351 $28,780 26,179 $26,549 (-9,032) $57,450 51,920 $(-9,381) - $(-7,506) - $47,025 - $12,309 - $17,361
466,883
kWh
$10,919
746
kW-months/year
$1,256
390
MMBtu
$5,525
2,351
gal
$28,780
26,179
gal
$26,549
(-9,032)
lb
$57,450
51,920
lb
$(-9,381)
-
$
$(-7,506)
-
$
$47,025
-
$
$12,309
-
$
TOTAL IMPLEMENTED Savings:
$80,386
Cost:
$38,601
$17,170 461,607 $10,666 729 - - $5,525 2,351 - - - - - - - - - - $47,025 - - - $17,170
461,607
kWh
$10,666
729
kW-months/year
-
-
MMBtu
$5,525
2,351
gal
-
-
gal
-
-
lb
-
-
lb
-
-
$
-
-
$
$47,025
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost