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IAC Assessment: WI0378
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IAC Assessment: WI0378
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Thermoplastic Injection Molded Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 35,000
Annual Production 800,000 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,970 1,594,080 kWh $0.04
Electricity Demand $56,114 4,615 kW-months/year $12.16
Electricity Fees $5,821 - $ -
Natural Gas $5,410 1,135 MMBtu $4.77
TOTAL ENERGY COSTS $131,392
RECOMMENDED SAVINGS* $75,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $279
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$40,500
Cost:
$14,800
- - - - - - $40,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$40,500
-
$
-
-
$
02: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$20,250
Cost:
$35,000
- - - - - - $20,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,250
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,993
Cost:
$9,650
$3,823 103,751 $2,170 170 - - - - - - $3,823
103,751
kWh
$2,170
170
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$579
Cost:
-
$394 10,551 $185 15 - - - - - - $394
10,551
kWh
$185
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$4,844
Cost:
$14,500
$3,188 86,460 $1,656 130 - - - - - - $3,188
86,460
kWh
$1,656
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$972
Cost:
$400
- - - - $972 204 - - - - -
-
kWh
-
-
kW-months/year
$972
204
MMBtu
-
-
$
-
-
$
07: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$884
Cost:
-
- - - - - - - - $884 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$884
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$352
Cost:
$1,000
- - - - $352 74 - - - - -
-
kWh
-
-
kW-months/year
$352
74
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$150
Cost:
$640
$69 1,758 $81 6 - - - - - - $69
1,758
kWh
$81
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$279
Cost:
$820
- - - - $279 59 - - - - -
-
kWh
-
-
kW-months/year
$279
59
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$199
Cost:
$267
$92 2,345 $107 8 - - - - - - $92
2,345
kWh
$107
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,002
Cost:
$77,077
$7,566 204,865 $4,199 329 $1,603 337 $60,750 - $884 - $7,566
204,865
kWh
$4,199
329
kW-months/year
$1,603
337
MMBtu
$60,750
-
$
$884
-
$
TOTAL IMPLEMENTED Savings:
$279
Cost:
$820
- - - - $279 59 - - - - -
-
kWh
-
-
kW-months/year
$279
59
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes