IAC logo
IAC Assessment: WI0378
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0378
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Thermoplastic Injection Molded Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 35,000
Annual Production 800,000 Pounds
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,970 1,594,080 kWh $0.04
Electricity Demand $56,114 4,615 kW-months/year $12.16
Electricity Fees $5,821 - $ -
Natural Gas $5,410 1,135 MMBtu $4.77
TOTAL ENERGY COSTS $131,392
RECOMMENDED SAVINGS* $75,002 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $279
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$40,500
Cost:
$14,800
- - - - - - $40,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$40,500
-
$
-
-
$
02: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$20,250
Cost:
$35,000
- - - - - - $20,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,250
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,993
Cost:
$9,650
$3,823 103,751 $2,170 170 - - - - - - $3,823
103,751
kWh
$2,170
170
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$579
Cost:
-
$394 10,551 $185 15 - - - - - - $394
10,551
kWh
$185
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$4,844
Cost:
$14,500
$3,188 86,460 $1,656 130 - - - - - - $3,188
86,460
kWh
$1,656
130
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$972
Cost:
$400
- - - - $972 204 - - - - -
-
kWh
-
-
kW-months/year
$972
204
MMBtu
-
-
$
-
-
$
07: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$884
Cost:
-
- - - - - - - - $884 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$884
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$352
Cost:
$1,000
- - - - $352 74 - - - - -
-
kWh
-
-
kW-months/year
$352
74
MMBtu
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$150
Cost:
$640
$69 1,758 $81 6 - - - - - - $69
1,758
kWh
$81
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$279
Cost:
$820
- - - - $279 59 - - - - -
-
kWh
-
-
kW-months/year
$279
59
MMBtu
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$199
Cost:
$267
$92 2,345 $107 8 - - - - - - $92
2,345
kWh
$107
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,002
Cost:
$77,077
$7,566 204,865 $4,199 329 $1,603 337 $60,750 - $884 - $7,566
204,865
kWh
$4,199
329
kW-months/year
$1,603
337
MMBtu
$60,750
-
$
$884
-
$
TOTAL IMPLEMENTED Savings:
$279
Cost:
$820
- - - - $279 59 - - - - -
-
kWh
-
-
kW-months/year
$279
59
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes