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IAC Assessment: WI0386
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IAC Assessment: WI0386
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2001
Principal Product Pressure Sensitive Labels and Plastic Films
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 110,184
Annual Production 14,400 Thousand Feet
Production Hrs. Annual 8,400
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,195 1,994,431 kWh $0.04
Electricity Demand $58,440 4,795 kW-months/year $12.19
Electricity Fees $9,191 - $ -
Natural Gas $64,785 12,051 MMBtu $5.38
TOTAL ENERGY COSTS $295,333
RECOMMENDED SAVINGS* $57,868 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$27,904
Cost:
$20,000
- - - - - - $12,600 6,930 $(-1,224) (-3,216) $(-2,530) - $19,058 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,600
6,930
gal
$(-1,224)
(-3,216)
lb
$(-2,530)
-
$
$19,058
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,368
Cost:
-
- - - - - - - - $11,368 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$11,368
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,197
Cost:
$12,760
$3,046 77,374 $1,151 91 - - - - - - - - - - $3,046
77,374
kWh
$1,151
91
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,301
Cost:
$2,460
- - - - $3,301 614 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,301
614
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$3,200
Cost:
$9,600
$2,377 60,375 $823 65 - - - - - - - - - - $2,377
60,375
kWh
$823
65
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,502
Cost:
$1,000
- - - - $2,502 465 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,502
465
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,586
Cost:
$1,280
$1,142 29,015 $444 35 - - - - - - - - - - $1,142
29,015
kWh
$444
35
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$478
Cost:
$90
$355 9,086 $123 10 - - - - - - - - - - $355
9,086
kWh
$123
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,641
Cost:
$3,750
$(-462) (-12,016) - - $2,103 391 - - - - - - - - $(-462)
(-12,016)
kWh
-
-
kW-months/year
$2,103
391
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,158
Cost:
$627
$774 19,637 $384 30 - - - - - - - - - - $774
19,637
kWh
$384
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$533
Cost:
-
$319 8,206 $214 17 - - - - - - - - - - $319
8,206
kWh
$214
17
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$57,868
Cost:
$51,567
$7,551 191,677 $3,139 248 $7,906 1,470 $12,600 6,930 $10,144 (-3,216) $(-2,530) - $19,058 - $7,551
191,677
kWh
$3,139
248
kW-months/year
$7,906
1,470
MMBtu
$12,600
6,930
gal
$10,144
(-3,216)
lb
$(-2,530)
-
$
$19,058
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material