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IAC Assessment: WI0388
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IAC Assessment: WI0388
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2001
Principal Product Aluminum Castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 103
Plant Area (Sq.Ft.) 65,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,087 4,824,736 kWh $0.03
Electricity Demand $160,014 18,144 kW-months/year $8.82
Electricity Fees $15,854 - $ -
Natural Gas $24,316 5,114 MMBtu $4.75
TOTAL ENERGY COSTS $347,447
RECOMMENDED SAVINGS* $18,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$10,705
Cost:
$54,000
$4,856 148,593 $13,890 1,500 $(-8,041) (-1,689) - - $4,856
148,593
kWh
$13,890
1,500
kW-months/year
$(-8,041)
(-1,689)
MMBtu
-
-
lb
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,134
Cost:
-
- - - - - - $2,134 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,134
-
lb
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,744
Cost:
$1,580
$1,065 32,532 $679 73 - - - - $1,065
32,532
kWh
$679
73
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,411
Cost:
$480
$849 26,084 $562 61 - - - - $849
26,084
kWh
$562
61
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,265
Cost:
$1,000
- - - - $1,265 266 - - -
-
kWh
-
-
kW-months/year
$1,265
266
MMBtu
-
-
lb
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$613
Cost:
$562
$379 11,723 $234 25 - - - - $379
11,723
kWh
$234
25
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$336
Cost:
$200
- - - - $336 71 - - -
-
kWh
-
-
kW-months/year
$336
71
MMBtu
-
-
lb
08: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$190
Cost:
-
$123 3,810 $67 7 - - - - $123
3,810
kWh
$67
7
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$18,398
Cost:
$57,822
$7,272 222,742 $15,432 1,666 $(-6,440) (-1,352) $2,134 - $7,272
222,742
kWh
$15,432
1,666
kW-months/year
$(-6,440)
(-1,352)
MMBtu
$2,134
-
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)