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IAC Assessment: WI0415
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IAC Assessment: WI0415
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2002
Principal Product Brass Casting
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 67,000
Annual Production 1,700,000 Pounds
Production Hrs. Annual 4,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,604 6,517,639 kWh $0.03
Electricity Demand $117,723 13,726 kW-months/year $8.58
Electricity Fees $31,783 - $ -
Natural Gas $97,673 21,342 MMBtu $4.58
TOTAL ENERGY COSTS $450,151
RECOMMENDED SAVINGS* $23,876 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,155
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$13,072
Cost:
$12,500
- - - - $(-42) (-9) $13,114 4,600 - - - - -
-
kWh
-
-
kW-months/year
$(-42)
(-9)
MMBtu
$13,114
4,600
Tgal
-
-
lb
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,596
Cost:
$1,000
- - - - $3,596 785 - - - - - - -
-
kWh
-
-
kW-months/year
$3,596
785
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,296
Cost:
-
- - - - - - - - $3,296 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,296
-
lb
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,616
Cost:
-
$2,222 77,140 $3,649 403 $(-3,505) (-755) - - - - $(-750) - $2,222
77,140
kWh
$3,649
403
kW-months/year
$(-3,505)
(-755)
MMBtu
-
-
Tgal
-
-
lb
$(-750)
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,252
Cost:
$1,086
$766 27,851 $486 54 - - - - - - - - $766
27,851
kWh
$486
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$737
Cost:
-
- - - - - - - - $737 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$737
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$307
Cost:
$68
$196 7,140 $111 12 - - - - - - - - $196
7,140
kWh
$111
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$23,876
Cost:
$14,654
$3,184 112,131 $4,246 469 $49 21 $13,114 4,600 $4,033 - $(-750) - $3,184
112,131
kWh
$4,246
469
kW-months/year
$49
21
MMBtu
$13,114
4,600
Tgal
$4,033
-
lb
$(-750)
-
$
TOTAL IMPLEMENTED Savings:
$5,155
Cost:
$2,154
$962 34,991 $597 66 $3,596 785 - - - - - - $962
34,991
kWh
$597
66
kW-months/year
$3,596
785
MMBtu
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes